Avionics Manufacturing Specialist

Castelion CorporationTorrance, CA
Onsite

About The Position

Castelion is bringing a new approach to defense development and production: one that focuses on short, iterative design cycles, rapid testing in development, and modern commercial manufacturing strategies for production at scale. We're designing, building, and testing next generation long range strike weapons systems to give America and its Allies a definitive edge and deter future conflicts. Castelion is looking for an Avionics Manufacturing Specialist, reporting to the Lead Manufacturing Engineer of Avionics, to support the development and production of systems required for long-range hypersonic strike vehicles. This will be a full-time, exempt position located in our Torrance, California facility. As an Avionics Manufacturing Specialist, you will work closely with engineering and manufacturing teams to execute highly technical electrical builds, while owning critical aspects of tooling, process development, work instruction creation, and test infrastructure.

Requirements

  • 5+ years of avionics technician or manufacturing experience
  • Experience reading PCBA schematics and executing rework
  • Capability to rework 0201 SMD and BGA components in tight spaces
  • Experience reading wiring harness drawings and building flight or lab hardware
  • Knowledge of industry standards such as IPC-610 and IPC-620
  • Proficient with test equipment such as multimeters, oscilloscopes, and signal generators
  • Experience creating clear, effective work instructions for manufacturing or assembly processes
  • Experience improving manufacturing or assembly processes (yield, efficiency, or repeatability)
  • Experience owning or supporting electrical or avionics test processes and infrastructure
  • Demonstrated direct or indirect leadership

Nice To Haves

  • Experience in a research and development environment
  • Previous involvement in a high-speed production environment, handling flight hardware
  • Prior involvement in a high-output environment, involving hands-on experience in constructing cables, electro-mechanical devices, or building prototypes
  • Ability to acclimate to frequently changing assignments and a fast-paced working environment
  • Excellent communication skills, both written and oral, along with effective teamwork abilities
  • Superb focus and attention to detail, with remarkable work efficiency and accuracy
  • Experience with soldering PCBAs, including soldering in tight spaces such as 0402 packages and high-density ICs, installing jumpers, and performing dead-bugging
  • Expertise in manufacturing and repairing intricate testing systems
  • Familiarity with Atlassian tools such as SVN, Confluence, and JIRA
  • Basic comprehension of electronic principles and theory
  • Skills in project management

Responsibilities

  • Work with avionics engineering by rapidly iterating electronic components and cables
  • Construct wire harnesses, perform PCBA rework, assemble and test racks/systems, electro-mechanical units, and test equipment
  • Own the development, maintenance, and continuous improvement of manufacturing tooling
  • Create, document, and maintain detailed work instructions to ensure repeatable, high-quality builds
  • Drive process improvements focused on efficiency, repeatability, and first-pass yield
  • Own portions of test infrastructure, including setup, documentation, and continuous improvement of test processes and equipment
  • Create and document testing systems and cable diagrams according to engineer-selected testing gear
  • Collaborate closely with engineering to transform concepts into manufacturable solutions
  • Monitor work progress against standards and deliver on schedule
  • Interpret and execute work from drawings, procedures, and regulated documentation
  • Understand complex cable harnesses, wiring diagrams, and GD&T
  • Verify flight hardware and document results
  • Support transition from development builds into initial production
  • Contribute to initiatives that improve operational efficiency

Benefits

  • long-term stock incentives
  • comprehensive medical, vision, and dental insurance
  • four weeks of paid time off per year
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