Automation Robotics Specialist
Adient•Murfreesboro, TN
•Onsite
About The Position
The Automation / Robot Specialist serves as the technical owner of automation performance within manufacturing operations. This position develops, integrates, optimizes, and troubleshoots PLC, robot, vision, motion, safety, and industrial communication systems to achieve target cycle time, throughput, quality, and uptime. The specialist provides hands-on launch and stabilization support, applies structured root-cause analysis to eliminate recurring failures, and delivers reliable systems and documentation to sustainment teams.
Requirements
- Associate’s or Bachelor’s degree in Engineering Technology, Robotics, Automation, Electrical Engineering, or a related field; equivalent relevant experience may be considered.
- At least five years of hands-on experience programming, integrating, optimizing, and troubleshooting industrial automation and robotic systems in a manufacturing environment.
- Expert-level capability with Rockwell Automation ControlLogix and Studio 5000, including Ladder Logic, Structured Text, Function Block Diagrams, sequencing, state machines, error handling, data manipulation, and online/offline edits.
- Advanced experience with FactoryTalk View HMI development, alarm configuration, trending, RSLinx communications, Add-On Instructions, produced/consumed tags, Kinetix motion control, and GuardLogix safety programming.
- Expert-level Fanuc robot programming and integration, including TP programming, motion commands, I/O and conditional logic, macros, KAREL, path optimization, mastering, and calibration.
- Experience with Fanuc Roboguide and WinOLPC for offline programming, reach analysis, cycle-time simulation, calibration, and system validation.
- Experience with Fanuc force sensing, synchronized motion, and CR-series collaborative robots, including safety zones, hand guiding, speed and separation monitoring, workspace design, and risk assessment.
- Experience configuring Fanuc iRVision 2D/3D applications, including part location, offsets, calibration, and robot-guidance integration.
- Advanced experience with Keyence CV-X and Cognex In-Sight/VisionPro systems, including lighting, calibration, edge detection, pattern matching, OCR, blob analysis, geometric tools, multi-camera synchronization, false-reject reduction, and job validation.
- Proficiency with EtherNet/IP explicit messaging, implicit I/O, and scanner configuration.
- Working knowledge of Profinet, Profibus, RS-232, Modbus RTU, and OPC UA for multi-vendor and Industry 4.0 integration.
- Strong electrical, controls, and networking knowledge to diagnose communication, device, and system-integration failures.
- Strong analytical and structured troubleshooting skills, with the ability to resolve complex automation failures under production and launch conditions.
- Ability to analyze interacting electrical, controls, robotics, vision, motion, and network systems and implement sustainable corrective actions.
- Proficiency with Git or SVN for automation program management and revision control.
- Proficiency with Visio for electrical schematics and industrial network diagrams.
- Current or previously completed training in Rockwell ControlLogix System Fundamentals (CCP146), Advanced Programming using RSLogix 5000 (CCP299), and FactoryTalk View Site Edition (CCP143).
- Fanuc Handling Tool Operations, HandlingPRO, iRVision Operations and Programming, and Collaborative Robot Operations for CR-series robots.
- Keyence CV-X training.
- OSHA 10-Hour and robot-safety training aligned with RIA R15.06 or ISO 10218.
Nice To Haves
- Experience with Factory I/O or FlexSim is preferred.
- Cognex Certified Vision Professional certification is preferred.
Responsibilities
- Own automation system performance and conduct daily optimization of automated cells to improve cycle time, throughput, quality, and equipment uptime.
- Develop, modify, test, and troubleshoot PLC, HMI, robot, vision, motion-control, safety, and supporting automation programs.
- Optimize robot paths, motion profiles, process sequencing, interlocks, alarms, and recovery routines while maintaining safe operation.
- Use structured root-cause analysis and corrective action to permanently eliminate chronic equipment and process failures.
- Configure, calibrate, validate, and maintain vision systems, sensors, error-proofing devices, servo systems, and networked industrial devices.
- Support equipment installation, commissioning, launch, and the first 90 days of stabilization in partnership with the AMA Lead and cross-functional plant teams.
- Perform offline programming, reach studies, cycle-time simulation, risk assessment, and system validation before production implementation.
- Manage program revisions through formal backup and version-control practices and maintain clear technical documentation, schematics, and network diagrams.
- Train sustainment personnel and complete a stable handoff after launch, including known issues, recovery procedures, validated backups, and performance status.
- Track performance against cycle-time achievement, direct-labor reduction, repeat-failure elimination, and stabilization-phase uptime targets.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
Associate degree
