Automation Research & Development Engineer

Kaiser Aluminum•Spokane Valley, WA

4d•$85,000 - $125,000•Onsite

About The Position

Kaiser Aluminum is seeking an Automation & Development Engineer to join their team onsite in Spokane, Washington. This role is for an engineer or scientist who solves real-world manufacturing problems by writing code, with a deep interest and knowledge about manufacturing process optimization and data analytics. The ideal candidate will have expertise in using modern technologies and data-driven methodologies to enhance manufacturing processes. Must be a U.S. person (identified as U.S. Citizen, U.S. Permanent Resident (Green Card), any individual who is granted status as a “protected person” under 8 U.S.C. 1324b(a)(3)).

Requirements

Bachelor’s degree or higher degree in Engineering, Physics, or Chemistry with strong aptitude in Math and Software Development.
Experience converting mathematical models of physical systems into software algorithms (Numerical Methods)
Familiarity with at least one programming or scripting language (C#, Java, Python, etc.)
Familiarity with manufacturing software and systems such as PLCs, SCADA, Historians and Reporting (for example: ControlLogix, Pi, Wonderware, Ignition, Power BI, Alteryx, etc.)
Familiarity with database concepts
Excellent problem solving, investigative, experimental, and statistical analysis skills.
Ability to apply continuous improvement tools and methodologies to processes and projects
Proven ability to work in teams
Ability to manage multiple tasks simultaneously.

Nice To Haves

Manufacturing experience is a plus.

Responsibilities

Leverage data analytics, process control, and cutting-edge technologies to improve and optimize manufacturing processes.
Develop and deploy software and systems supporting Industry 4.0 initiatives, including: Data warehousing for advanced analytics, Vertical & horizontal integration of manufacturing information and control systems, Simulation and Digital Twins to model and optimize processes, Advanced measurement systems for capturing and analyzing critical process variables.
Implement advanced technologies, such as: Computer Vision, Machine Learning, Internet of Things (IoT).
Support new process and product R&D by developing control systems, data collection, visualization, and analysis tools.
Build and deploy software solutions to improve process visualization and control, with metrics such as Overall Equipment Effectiveness (OEE), Statistical Process Control (SPC), and Quality Compliance.
Drive continuous process and production improvements through control system enhancements.
Develop a strong technical understanding of aluminum casting, rolling, heat treatment, and related operations.
Provide expert technical support to teams in Metallurgy, Quality Control, Engineering, Maintenance, and Production.
Create and maintain web applications for internal use, improving process transparency and access to critical data.

Benefits

Salary range $85,000 to $125,000 commensurate with experience.
High deductible medical, dental, vision, and basic life insurance, including spouse and children (modest payroll deductions).
10 paid holidays per year.
Vacation (3 weeks starting out).
Supplemental leave (used in conjunction with Washington Paid Family & Medical Leave).
401K with matching company funds.
Quarterly bonus structure.
Tuition reimbursement.
A collaborative, team-oriented culture that values initiative and continuous improvement.
Opportunities to work on a wide range of projects, from low-level equipment/process control to high-level, plant-wide digital integration systems.
Hands-on work with Industry 4.0 tools such as IoT sensors, data analytics, machine learning, digital twins, and smart factory systems.
Dedicated time and resources to explore, test, and implement new solutions and technologies.
Training in Lean Manufacturing, Six Sigma, advanced manufacturing software/hardware, metrology, and more.
Mentorship, cross-functional team experiences, and exposure to leadership – technical or Management - for those looking to advance.