Automation Process Engineer, Manufacturing Automation Design & Engineering

AmazonHebron, KY
$159,200 - $215,300Onsite

About The Position

Amazon Web Services’ Hardware Engineering team is looking for experienced professionals to help build the world’s premier cloud computing platform. Our Manufacturing Automation Design & Engineering team designs, validates, and deploys automation solutions — robotics, cobots, vision inspection, AI-powered quality systems, and automated assembly workflows — across contract manufacturer sites worldwide. You will architect the robotic and collaborative robot cells that form the core of AWS's automation IP — from concept through production validation. These are the systems that eliminate manual assembly variability: automated fastening with 100% torque verification, precision component insertion with force-feedback and vision inspection, and multi-platform assembly cells that serve multiple product families through recipe-based changeover. You own the end-to-end cell design — robot selection, motion planning, end-of-arm tooling, safety architecture, and the replication package that allows a proven cell to deploy at any CM site globally without re-engineering. You lead external automation solution providers through design, build, and acceptance — ensuring solutions meet AWS specifications for global scalability. Our scope covers all server and rack assembly across all architectures and platforms — compute, AI/ML accelerators, storage, and networking. We design intelligent, predictive-analytics-driven production systems where every station is sensor-driven, AI-optimized, and self-correcting — turning assembly lines into programmable, data-generating platforms that scale capacity without scaling headcount. This role requires the engineer to operate in a fast-paced, multi-platform international manufacturing environment with travel to contract manufacturer sites (up to 25–30% travel anticipated).

Requirements

  • Bachelor's degree in Mechanical Engineering, Mechatronics, Robotics, or equivalent
  • 7+ years designing and deploying industrial robotic systems and/or collaborative robots in manufacturing environments
  • Proficiency in robot programming and offline simulation (FANUC TP/Karel, ABB RAPID, KUKA KRL, Universal Robots PolyScope, or equivalent)
  • Experience designing end-of-arm tooling for automated assembly (mechanical grippers, vacuum end-effectors, tool changers, force-limited end-effectors)
  • Experience with precision assembly automation (component insertion, automated fastening, torque verification, force-feedback control)
  • Knowledge of industrial robot safety standards (ISO 10218-1/2, ISO/TS 15066, risk assessment methodologies)

Nice To Haves

  • Experience with vision-guided robotics and force/torque sensing for precision assembly applications (i.e., 2D/3D vision-guided pick-and-place, force-controlled insertion, torque-verified fastening, adaptive gripping)
  • Experience with precision torque, measurement and inspection devices (i.e., automated and manual torque wrenches, calipers, micrometers, profilometers, optical inspection devices, multi-meters, torque wrenches)
  • Experience designing standardized robotic work cells for replication across multiple manufacturing sites (i.e., same cell architecture deployed at 2+ facilities with minimal re-engineering)
  • Experience with PLC integration and industrial communication protocols (i.e., EtherNet/IP, Profinet, OPC-UA, EtherCAT) for robotic cell connectivity
  • Experience with automation in electronics, server, or high-complexity precision hardware assembly environments
  • Experience leading technical evaluations and acceptance testing of automation vendors or system integrators (i.e., RFQ development, FAT/SAT, runoff criteria, design reviews)
  • Experience with recipe-based automation systems (i.e., same robotic cell serving multiple product variants via software changeover, parameterized programs, no mechanical retooling)

Responsibilities

  • Design robotic work cells from concept: cell layout, robot selection, tool / Fixture design, safety zone definitions
  • Program and optimize robot paths for pick-and-place, component assembly, precision insertion, and automated fastening operations
  • Design human-robot collaborative workflows for cobot applications (heavy component assist, repetitive tasks)
  • Conduct safety assessments per ISO 10218 (industrial) and ISO/TS 15066 (collaborative)
  • Lead 3P automation solution providers in solution design, build, and acceptance
  • Create standardized work cell replication packages for deployment across all CM sites with maximum cross-generation reuse
  • Conduct ROI analyses and technology evaluations for new robotic/cobot solutions
  • Validate automation cells against cycle time, quality, and reliability targets before production sign-off

Benefits

  • health insurance (medical, dental, vision, prescription, Basic Life & AD&D insurance and option for Supplemental life plans, EAP, Mental Health Support, Medical Advice Line, Flexible Spending Accounts, Adoption and Surrogacy Reimbursement coverage)
  • 401(k) matching
  • paid time off
  • parental leave
  • sign-on payments
  • restricted stock units (RSUs)
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