Automation Lead – PLC / DeltaV (USA)

AMTSOL•Indianapolis, IN

2d•Hybrid

About The Position

Advanced Manufacturing Tech Solutions (AMTSOL) is seeking an Automation Lead – PLC/DeltaV for a project-based role in Indiana, IN. This hybrid role requires a minimum of one week per month in Indiana during the basic/detailed design phase and full-time on-site presence during the commissioning phase. The project duration is 3 years with an open budget. The Program Technical Office (PTO) sets the automation philosophy, standards, and technical consistency. The Automation Lead will provide technical ownership and governance for PLC-based equipment (e.g., Lyophilizers and hybrid process systems), ensuring alignment with the program's automation strategy, S88 standards, DeltaV architecture, and GMP/CSV requirements. This role serves as the technical link between OEM PLC systems, System Integrators, and the PTO governance framework.

Requirements

Bachelors Degree in Engineering (or equivalent experience).
8–10+ years of automation experience in pharmaceutical or biotech manufacturing.
Strong experience in Allen-Bradley PLC systems (5+ years).
Strong understanding of ISA-88, GMP, regulatory requirements, and Computer System Validation (CSV).
Ability to work within a structured program governance model (PTO).
Strong stakeholder management and cross-functional collaboration skills.
Excellent written and verbal communication skills.

Nice To Haves

Hands-on experience with DeltaV Batch DCS (3+ years preferred).
Experience with Lyophilizers or hybrid drug substance manufacturing systems preferred.

Responsibilities

Provide technical ownership for PLC-based systems within assigned manufacturing areas.
Reverse engineer OEM PLC control strategies and align/integrate them into the DeltaV Batch DCS architecture.
Define and govern S88 software structure, phases, recipes, and control strategies.
Develop and review Functional Design Specifications (FDS) and automation requirements.
Ensure automation deliverables align with overall PTO standards and automation philosophy.
Collaborate with Automation Project Managers, Technical Leads, Process Engineers, Quality, and Operations.
Oversee and guide System Integrators on detailed design, coding, and testing activities.
Support P&ID reviews, control strategy reviews, and system architecture alignment.
Ensure compliance with GMP, regulatory standards, and CSV principles.
Review validation deliverables including alarm rationalization, system overview, and testing documentation.
Support issue tracking, risk identification, and remediation planning.
Provide technical consulting and guidance within the PTO governance structure.