Sr Automation Engineer (Onsite - Acton, MA)

Insulet Corporation•Acton, MA

9d•$105,700 - $158,500•Onsite

About The Position

Insulet is the world’s leading manufacturer of high-volume, disposable, electromechanical, wearable medical devices. As a Sr. Automation Engineer in the Global Equipment Engineering Group, the candidate will support both current manufacturing operations as well as new product development by providing expertise related to the continuous improvement efforts for existing manufacturing processes/equipment. The candidate will also work with internal customers and external vendors to specify, procure, and install new manufacturing lines and equipment in accordance with business needs. The candidate will work in a collaborative team environment with manufacturing, manufacturing engineering, metrology, quality and component supplier engineering. Responsibilities include working with cross-functional teams and / or strategic partners and providing technical guidance to support project execution. This role is suitable for an energetic problem solver who has solid technical, organizational and communication skills.

Requirements

Solid mechanical skillset incorporating machine design principles and a strong mechanical aptitude.
Technical mastery in mechanical engineering, namely assembly technologies and packaging (i.e. blister forming, cartoning, bagging, sealing etc.).
Demonstrated ability to understand user requirements of complex types of products, translate these into a complete conceptualized automated solution.
Ability to critically review engineering designs and ensure adherence to company design and development guidelines and SOPs.
Proven ability to manage multiple projects.
Ability to successfully lead teams and vendors to achieve exceptional results.
Good problem-solving skills and be capable of responding to barriers, problems, and challenges with internal manufacturing or external equipment suppliers.
Ability to effectively deal with conflict and openly communicate and lead team members to successful resolution.
Demonstrated ability to work effectively while leading others in a teaming environment across multiple geographical locations and across various functional areas and roles.
Strong verbal and written communication skills.
Bachelor of Science in Mechanical Engineering.
6+ years of hands-on machine design experience.
Strong organizational skills.
Strong interpersonal skills
Strong communication skills (both verbal and written) and the ability to effectively communicate both internally and externally, as well as to upper management.
Strong command of structured problem-solving tools.
Prior evidence of successful participation in work teams where combined contribution, collaboration, and results were expected.
Demonstrated proficiency in common computer tools such as word processing, spreadsheet, and web-based applications.
Proficiency with the use of CAD modelling software (SolidWorks preferred).
Working knowledge of Minitab and/or JMP statistical analysis software.
Experience with data analysis and data driven decision making.

Nice To Haves

Technical mastery in the following areas is sought: Hands-on mechanical aptitude and machine design including pneumatics, linkage design, mechatronics, robotics, and drive systems.
Process technologies: ultrasonic welding, heat transfer decoration, hot stamping, laser welding, laser decoration.
Packaging: material knowledge, cartoning, conveyor systems and sealing technologies.
Having done so in a regulated and/or medical device industry is a plus.
Experience with formal project management is a plus.
Master of Science in Mechanical Engineering is a plus.
Demonstrated flexibility and ability to function in a fast-paced, growth industry and work environment.
Possessing a solid understanding and demonstrated ability of implementing machine and process safety considerations is a strong plus.
Knowledge of CE, UL, SCCR & NFPA-70E&79 regulations a plus.
Demonstrated application of domestic and international standards is a plus (DIN, ASME, ISO).

Responsibilities

Design, development, specification and implementation of automated equipment for assembly and packaging processes.
Continuous improvement efforts, obsolescence programs, technology transfers and new product development.
Specifying, selecting, manufacturing acceptance, installation, startup, commission, and validation of fully automated and advanced discrete component assembly and / or packaging technologies.
Hands-on mechanical aptitude and machine design including pneumatics, linkage design, mechatronics, robotics, and drive systems.
Process technologies: ultrasonic welding, heat transfer decoration, hot stamping, laser welding, laser decoration.
Packaging: material knowledge, cartoning, conveyor systems and sealing technologies.
Understanding user requirements of complex types of products, translate these into a complete conceptualized automated solution; Creates or coordinates the design solutions for novel or complex problems; integrates regulatory and operational needs, and assesses cost benefit.
Management and oversight of vendor communications and collaboration.
Critically review engineering designs and ensure adherence to company design and development guidelines and SOPs.
Manage multiple projects.
Lead teams and vendors to achieve exceptional results.
Managing the IQ, OQ, FAT, SAT and PQ efforts for new assembly and packaging technologies and / or transferring technologies to new factory sites.
Build the capability of others to ensure successful project execution.
Engage and energize others to reach their fullest potential and performance.
Improving business process systems, developing training aids and SOPs, and providing feedback to discipline owners for future designs.
Post-implementation continuous improvement efforts and methodology.
Respond to barriers, problems, and challenges with internal manufacturing or external equipment suppliers.
Effectively deal with conflict and openly communicate and lead team members to successful resolution.
Work effectively while leading others in a teaming environment across multiple geographical locations and across various functional areas and roles.
Implement machine and process safety considerations.