Automation Engineer - Medical Devices

Flex•Manchester, CT

3d•Onsite

About The Position

Flex is seeking an Automation-focused manufacturing professional with extensive experience supporting, troubleshooting, and optimizing automated injection molding systems within a regulated medical manufacturing environment. This role involves designing, implementing, and optimizing automation solutions to improve manufacturing efficiency, equipment reliability, and product quality in a high-volume medical injection molding setting. The ideal candidate will have experience with various robotic systems and a strong understanding of industrial automation. This position offers the opportunity to make a difference and invest in your growth in a respectful, inclusive, and collaborative environment. Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build and deliver innovative products that improve the world.

Requirements

Minimum of 2 years of experience in manufacturing automation, robotics, or a related technical field.
Ability to read, understand, troubleshoot, and make modifications to robot programs (Wittmann, Yushin, FANUC, ABB, or similar platforms preferred).
Experience with industrial automation systems, sensors, actuators, and machine controls.
Proficiency in SolidWorks for mechanical design, equipment modifications, and fixture development.
Strong troubleshooting skills related to automation equipment, robotics, and manufacturing processes.
Ability to interpret mechanical drawings, electrical schematics, and technical documentation.

Nice To Haves

Knowledge of injection molding automation systems and end-of-arm tooling (EOAT) is a plus.

Responsibilities

Design, implement, and optimize automation solutions to improve manufacturing efficiency, equipment reliability, and product quality within a high-volume medical injection molding environment.
Program, troubleshoot, and support Wittmann and Yushin 3-Axis robotic systems, including end-of-arm tooling, part removal, and integrated automation applications.
Lead automation improvement projects focused on reducing downtime, improving OEE, and increasing process capability.
Develop and maintain technical documentation including operating procedures, preventive maintenance plans, troubleshooting guides, equipment standards, and training materials.
Investigate equipment, robotic, and process failures using structured root cause analysis methodologies and implement effective corrective and preventive actions.
Collaborate with Engineering, Maintenance, Tooling, Quality, and Operations teams to identify, develop, and execute automation opportunities that improve safety, quality, delivery, and cost performance.
Support installation, startup, validation, and qualification of new automation equipment, robotic systems, and manufacturing technologies.
Analyze machine and process performance data to identify trends, recurring failures, and opportunities for continuous improvement.
Coordinate preventive and corrective maintenance activities to maximize equipment uptime and ensure reliable operation of automated manufacturing systems.
Provide technical leadership and hands-on support for automation-related troubleshooting, machine integration, controls, sensors, vision systems, and robotic applications.
Train technicians, operators, and production personnel on automation equipment, fault recovery procedures, safety requirements, and best practices.
Identify equipment wear patterns, failure modes, and process risks and drive sustainable corrective actions to improve equipment performance and longevity.
Support process validation activities and ensure automation systems meet customer, regulatory, and quality requirements.
Recommend and implement equipment upgrades, process enhancements, and automation technologies to improve manufacturing performance and reduce operational costs.
Drive a culture of continuous improvement by applying Lean Manufacturing principles and fostering technical innovation throughout the production organization.