Automation Engineer, Vision Systems

Johnson & Johnson•Anasco, PR

1d•Onsite

About The Position

We are seeking an experienced Automation Engineer, Vision Systems to lead the design, implementation, and lifecycle management of advanced automation and machine vision solutions in a regulated manufacturing environment. This role is responsible for integrating machine vision systems (Cognex, Keyence, Omron, Others) with industrial automation and control platforms to support new product introduction, process optimization, inspection automation, and manufacturing excellence. The successful candidate will act as a technical leader and system owner, ensuring automation and vision systems meet performance, reliability, data integrity, and FDA / cGMP / CSV compliance requirements while supporting continuous improvement initiatives.

Requirements

Minimum of a bachelor’s degree in engineering, Automation, Robotics, Electrical Engineering, Computer Engineering, or related fields with over 2 years’ of experience in automation and vision systems within a regulated manufacturing environment.
Working knowledge in regulated pharmaceutical or medical device manufacturing operations
Demonstrated experience integrating machine vision with industrial automation systems
Proven ability to lead technical projects and support cross‑functional teams
Machine Vision Systems: Cognex, Keyence, Omron cameras, smart sensors, and vision software platforms
Automation Platforms: Allen‑Bradley (ControlLogix, CompactLogix), Siemens (S7‑1200/1500), Beckhoff TwinCAT
Industrial Networking: Ethernet/IP, Profinet, device integration and diagnostics
HMI / SCADA development and system troubleshooting
Database and manufacturing data management systems
Strong understanding of system lifecycle management and CSV principles
Deep understanding of cGMP regulations and FDA requirements for automated systems
Experience with qualification protocols (IQ/OQ/PQ) and validation documentation
Knowledge of 21 CFR Part 11 compliance for electronic records and signatures
Change control process experience in regulated environments
Experience developing testing protocols and preventive maintenance programs
Ability to work effectively in fast-paced, regulated manufacturing environments
Strong analytical and systematic problem-solving approach
Flexibility to support production operations including off-hours support

Nice To Haves

Professional Engineering (PE) license
Network certifications (CCNA, CompTIA Network+, or equivalent)
Beckhoff, Rockwell Automation or Siemens automation platform certifications
Experience with Industry 4.0 initiatives and digital transformation projects
Cloud-based automation solutions and data analytics platforms
Advanced process analytics and machine learning applications
Experience with backup systems, redundancy configurations, and disaster recovery planning
Knowledge integrating Artificial Intelligence in manufacturing processes to enhance manual operations and improve efficiency.

Responsibilities

Design, implement, and support machine vision systems for inspection, measurement, identification, and quality assurance in manufacturing environments
Lead deployment and optimization of Cognex, Keyence, and Omron vision cameras and smart sensors
Configure and support vision software platforms, including but not limited to: Cognex In‑Sight Explorer, VisionPro, Designer, and Deep Learning tools, Keyence Vision System software and sensor configuration tools, Omron Sysmac Studio vision solutions
Develop and maintain vision recipes, image processing logic, calibration routines, and performance validation
Integrate vision inspection results with PLCs, HMIs, SCADA systems, and manufacturing execution workflows
Resolve complex reliability issues and conduct assessments for system modernization needs
Implement automation requirements with full accountability for scheduling, maintenance, and operational support
Conduct comprehensive regulatory compliance assessments and implement improvements to meet cGMP, FDA, and other regulatory requirements
Design, program, and support advanced automation systems including PLC‑based control architectures
Integrate vision systems with Allen‑Bradley, Siemens, and Beckhoff PLC platforms
Develop structured logic, motion coordination, and data exchange between control systems and vision devices
Design, build, and implement HMI applications using industry-standard platforms including Ignition, Wonderware, iFIX, FactoryTalk View, and FactoryTalk Optix
Create intuitive user interfaces with optimized layout design, navigation functionality, and operator-friendly screen development
Design and implement comprehensive automation systems including robotics integration, advanced PLC programming, and sophisticated control system architectures
Integrate multiple subsystems while optimizing performance and ensuring seamless operational flow
Diagnose and resolve complex technical issues involving both software and hardware components of automated equipment
Lead solving efforts for critical production systems and implement preventive maintenance strategies
Provide on-call support for production operations as needed
Handle system integrations across diverse platforms including Beckhoff, Allen-Bradley, Siemens, Wonderware, and data historian systems
Support robotics and automated material handling systems where vision guidance or inspection is required
Configure and maintain databases, reporting systems, and comprehensive data collection platforms
Implement and optimize PI Data Historian for data storage, retrieval, trending, and advanced analytics
Generate and maintain preventive maintenance schedules and procedures to ensure optimal machine functionality
Lead and support Computer System Validation (CSV) activities for automation and vision systems
Execute and maintain system lifecycle documentation aligned with GAMP, FDA, and cGMP requirements
Develop and execute IQ/OQ/PQ protocols
Ensure compliance with 21 CFR Part 11 for electronic records and data integrity
Participate in change control processes in regulated manufacturing environments
Apply Microsoft Project for comprehensive project planning, resource allocation, timeline management, and budget control
Conduct technical design reviews and vendor management meetings with equipment suppliers and service providers
Prepare detailed Standard Operating Procedures (SOPs), work instructions, and user documentation
Manage Computer System Validation (CSV) processes and system lifecycle documentation throughout project phases