Automation Engineer – AGV Systems

Zekelman•Chicago, IL

8d•Onsite

About The Position

We are seeking a highly skilled Automation Engineer (AGV Specialist) to take ownership of the programming, commissioning, and optimization of our newly installed Automated Guided Vehicle (AGV) system. Operating across both our indoor bays, outdoor storage yards and building to building our heavy-duty AGV system transports steel loads and other items in a demanding, high-heat, and dynamic environment. In this role, you will write, modify, and troubleshoot the logic that controls vehicle navigation, traffic management, facility integration (automated doors, cranes, and conveyors), and safety zones. You will bridge the gap between physical machinery and software systems to ensure 24/7 operational reliability and maximum throughput.

Requirements

Bachelor’s degree in Electrical Engineering, Mechatronics, Automation Engineering, Robotics, Computer Science, or a related technical field (equivalent hands-on industrial experience evaluated).
3+ years of experience programming and commissioning autonomous systems, AGVs, AMRs, or heavy industrial robotic workcells.
Strong proficiency in programming PLCs using languages like Ladder Logic, Structured Text, or Function Block Diagrams.
Solid understanding of industrial communication protocols such as EtherNet/IP, PROFINET, Modbus, or CAN bus.
Familiarity with AGV guidance technologies (LiDAR SLAM, laser triangulation, RTK-GPS, or magnetic guidance).
Ability and willingness to work in a heavy industrial manufacturing environment, including exposure to heat, dust, outdoor weather conditions, and uneven terrain.

Nice To Haves

Direct experience with heavy-duty or high-capacity AGV fleets (20+ ton payloads).
Experience with scripting languages like Python, C++, or SQL for database integration.
Prior experience working in the steel, automotive, or heavy mining sectors.

Responsibilities

Program, configure, and optimize AGV routing, traffic control, and dispatch sequencing using the AGV manufacturer’s proprietary fleet management software and scripting tools.
Write and modify PLC code (e.g., Rockwell/Allen-Bradley, Siemens, or Beckhoff) and HMI screens to integrate the AGV system with existing mill infrastructure like automated bay doors, charging stations, and material conveyors.
Calibrate and troubleshoot hybrid navigation systems, including indoor LiDAR SLAM mapping and outdoor GPS/RTK or magnetic tracking systems.
Program and test safety-rated laser scanners, bumper zones, and emergency stop circuits to comply with industrial safety standards (ISO 3691-4 / ANSI B56.5) across changing indoor/outdoor conditions.
Partner with the IT and Operations teams to connect the AGV fleet management software to upper-level manufacturing systems (MES, WMS, or ERP) via industrial protocols.
Conduct field-testing, path validation, and load-testing of the vehicles under various weather conditions (rain, heat, snow) and surface transitions.
Create detailed technical documentation, recovery procedures, and standard operating instructions; provide training to maintenance technicians and floor operators.