Automation & Controls Engineer (Raptor Manufacturing Systems)

SpaceX•Hawthorne, CA

20h

About The Position

As an Automation & Controls Engineer for 3D additive printers supporting Raptor, you will be directly responsible for the design, integration, wiring, and commissioning of safety logic and motion-controlled systems. As a member of this team, you will play a critical role in delivering these advanced printers at the scale required to meet Starship’s production rate goals and enable humans to reach the Moon, Mars, & beyond.

Requirements

Bachelor's degree in engineering, computer science or STEM discipline
1+ years of experience in industrial or factory automation design and commissioning

Nice To Haves

Excited by a quick and iterative design and manufacturing role
Proven ability to solve complex problems with simple solutions in both design and implementation stages
Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionally
Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe
Experience with at least two of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in.
Electrical sizing of motors, cables, circuit protection, VFD’s, motor starters, various other motion systems
Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
Proficiency in understanding and creating electrical schematics (EPLAN preferred)
Familiar with Fieldbus networks, serial communication, and Ethernet communication preferably Modbus TCP, Profinet, Profisafe, Ethernet/IP
Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind
Knowledge of NEC, IEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards
Demonstrated ability to troubleshoot, root cause, and repair electronics and electrical component issues on aggressive production schedules, with a track record of driving design or process improvements to prevent recurrence
Proficiency with electrical test equipment, including multimeters, oscilloscopes, power supplies, logic analyzers, and spectrum analyzers
Experience designing analog, digital, and mixed-signal circuits
Experience with analog signal chains, signal conditioning circuits, or hardware filter design
Experience with Ethernet, network switches, microcontrollers, FPGAs, memory devices, or general networking concepts
Experience with digital signal processing, analog control loops, or control loop stability analysis
Experience with schematic capture and PCB layout software (KiCad, Altium Designer, Eagle, or Xpedition)
Experience with electrical simulation tools (LTspice, SIMetrix, or similar)
Familiarity with best practices for low-noise design and EMI/EMC mitigation in PCB layouts
Experience with PLC programming, preferably using Schneider Electric Machine Expert
Experience with variable frequency drives (VFDs), preferably Schneider Electric Altivar
Experience programming and implementing machine safety software and safety systems
Experience developing SCADA systems using Inductive Automation Ignition and IoT solutions with MQTT and OPC-UA, with a focus on intuitive user interfaces and machine health monitoring
Experience integrating industrial software with mechanical assemblies, electrical systems, sensors, pneumatics, and hydraulics, including performing safe system checkout and validation prior to production implementation
Ability to work in a fast paced, autonomously driven, and demanding atmosphere
Ability to work long hours and weekends as necessary to support critical milestones

Responsibilities

Design, develop, and manage automation projects - this includes initial design ideation, machine commissioning and proof of rate capability, and eventual hand-off to operational teams
Develop training programs for technicians and engineers
Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
Keep our factory safe and reliable by implementing ANSI/RIA15.06/OSHA compliant systems
Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
Design electrical systems compliant with NEC, NFPA, & UL508A regulations
Troubleshoot, root cause, and repair electronics, and electrical components issues on an aggressive production schedule.
Stay organized by creating schedules and budgets, and then motivate the team to achieve them