Automation & Controls Engineer

PCC Talent Acquisition PortalLanghorne, PA

About The Position

We are seeking a hands-on Automation & Controls Engineer to lead the integration of Industry 4.0 manufacturing equipment into a unified, data-enabled ecosystem within a new aerospace fastener manufacturing facility. This role is responsible for PLC programming, machine connectivity, and ensuring reliable, high-quality data capture across all production systems. This individual will play a critical role in transforming standalone equipment into a fully connected smart factory; enabling real-time visibility, enhanced control, and data-driven optimization. The ideal candidate brings strong experience with manufacturing equipment, industrial automation, and communication protocols, along with a practical, solutions-oriented approach to system integration.

Requirements

  • 4–7+ years of experience in industrial automation and controls
  • Strong PLC programming experience (Allen-Bradley, Siemens, or similar)
  • Experience with industrial networking and machine integration
  • Bachelor’s in Mechatronics, Electrical, Industrial, Automation or other related Engineering discipline

Nice To Haves

  • Experience with CNC, forming, or precision manufacturing equipment
  • Familiarity with SCADA, MES, and IIoT systems
  • Knowledge of industrial communication protocols (OPC UA, Ethernet/IP, Profinet)
  • Understanding and experience with Digital Twins such as (Omniverse, Siemens Digital Twin, Ansys Twin Builder, GE Digital, Microsoft Azure Digital Twins)
  • Experience launching new facilities, major capital expenditure projects, or expansions
  • Familiarity with aerospace, automotive, medical or other highly regulated manufacturing fields

Responsibilities

  • Integrate a variety of CNC machines, heading equipment, roll forming systems, robotics, and material handling systems into plant-wide networks
  • Configure industrial communication between machines, PLCs, and higher-level systems (MES, SCADA, IIoT platforms)
  • Ensure reliable and standardized data capture from all connected assets
  • Develop, program, and troubleshoot PLC logic and HMI interfaces
  • Support commissioning and startup of automated equipment
  • Maintain and optimize control systems for performance and reliability
  • Deploy and validate sensors and data collection systems
  • Ensure accuracy, consistency, and reliability of machine-generated data
  • Collaborate with digital teams to structure and deliver usable data
  • Support installation, testing, and ramp-up of new equipment
  • Troubleshoot integration issues across automation and network layers
  • Drive continuous improvement in system performance and uptime
  • Planning out future automation and machine learning as part of the continuous improvement efforts
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