Automation & Controls Engineer
About The Position
The Automation & Controls Engineer leads the integration of Industry 4.0 manufacturing equipment into a unified, data-enabled ecosystem at a new aerospace fastener manufacturing facility. The role focuses on PLC programming, machine connectivity, and reliable, high-quality data capture across production systems, transforming standalone equipment into a connected smart factory that supports real-time visibility, enhanced control, and data-driven optimization. The engineer works with manufacturing equipment, industrial automation, and communication protocols, applying a practical, solutions-oriented approach to integration. The position supports machine integration and plant-wide connectivity, PLC and HMI development, data acquisition and signal integrity, and equipment commissioning and support. It also contributes to continuous improvement, including planning future automation and machine-learning initiatives.
Requirements
- 4–7+ years of experience in industrial automation and controls.
- Strong PLC programming experience with Allen-Bradley or Siemens.
- Experience with industrial networking and machine integration.
- Bachelor’s degree in Mechatronics, Electrical, Industrial, Automation, or another related engineering discipline.
Nice To Haves
- Experience with CNC, forming, or precision manufacturing equipment.
- Familiarity with SCADA, MES, and IIoT systems.
- Knowledge of industrial communication protocols such as OPC UA, Ethernet/IP, and Profinet.
- Understanding and experience with digital twins, such as Omniverse, Siemens Digital Twin, Ansys Twin Builder, GE Digital, or Microsoft Azure Digital Twins.
- Experience launching new facilities, major capital expenditure projects, or expansions.
- Familiarity with aerospace, automotive, medical, or other highly regulated manufacturing fields.
Responsibilities
- Integrate CNC machines, heading equipment, roll forming systems, robotics, and material handling systems into plant-wide networks.
- Configure industrial communications between machines, PLCs, and higher-level systems such as MES, SCADA, and IIoT platforms.
- Ensure reliable and standardized data capture from connected assets.
- Develop, program, and troubleshoot PLC logic and HMI interfaces.
- Support commissioning and startup of automated equipment.
- Maintain and optimize control systems for performance and reliability.
- Deploy and validate sensors and data collection systems.
- Ensure accuracy, consistency, and reliability of machine-generated data.
- Collaborate with digital teams to structure and deliver usable data.
- Support installation, testing, and ramp-up of new equipment.
- Troubleshoot integration issues across automation and network layers.
- Drive continuous improvement in system performance and uptime.
- Plan future automation and machine-learning initiatives as part of continuous improvement efforts.
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
