Automation & Controls Engineer – Crane Systems
Qualdoc•Ashland, VA
•Onsite
About The Position
We are seeking a Controls Engineer to support the development, integration, and optimization of automation systems used in overhead crane and material handling operations. This role focuses on both new system design and modernization of existing equipment, ensuring safe, efficient, and compliant performance in an industrial environment. This is a hands-on position requiring strong expertise in PLC programming, system integration, and troubleshooting within heavy equipment or industrial automation settings.
Requirements
- Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)
- 5+ years of controls engineering experience, ideally within crane systems or heavy industrial equipment
- Strong background in PLC programming (Allen-Bradley, Siemens, or similar)
- Strong background in HMI/SCADA systems
- Strong background in VFDs and motor control systems
- Ability to read and develop electrical schematics and control system designs
- Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus)
- Understanding of crane motion systems (hoist, trolley, bridge)
- Familiarity with CMAA, NEC, and ASME standards
Nice To Haves
- Experience with crane automation features such as anti-sway or load monitoring systems
- Background in system commissioning and industrial integration projects
- Strong troubleshooting and analytical skills
- Ability to work in industrial environments, including elevated areas when required
- Effective communication and teamwork abilities
Responsibilities
- Design electrical control systems for overhead cranes and lifting equipment
- Develop and review PLC programs, HMI interfaces, and control logic
- Create electrical schematics, wiring diagrams, and panel layouts
- Select and integrate components such as VFDs, sensors, relays, and safety devices
- Ensure compliance with applicable standards (CMAA, NFPA 70/NEC, ASME B30)
- Support installation, startup, and commissioning of control systems
- Configure and troubleshoot PLCs, VFDs, and communication networks
- Perform testing, validation, and system optimization
- Diagnose and resolve complex electrical and control system issues
- Provide support to field service and maintenance teams
- Assist with retrofits, upgrades, and modernization efforts
- Work closely with engineering, project management, and technical teams
- Provide guidance and mentorship to junior staff when needed
- Contribute to continuous improvement initiatives to enhance reliability and performance
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
