Automation and Controls Engineer

Camris•Silver Spring, MD

2d•Onsite

About The Position

We are seeking an Automation and Controls Engineer to support the Pilot Bioproduction Facility (PBF) at the Walter Reed Army Institute of Research (WRAIR) in Silver Spring, Maryland. PBF is a one-of-a-kind cGMP-compliant pharmaceutical manufacturing facility engaging in next-generation development for cutting-edge companies and government agencies. The professionals at PBF are engaging in trailblazing endeavors every day. Most exciting, the end products vary, so every year brings multiple opportunities for professional enrichment in original projects. CAMRIS International, LLC, is a dynamic medical research and development firm that achieves innovative solutions to health and development challenges through high-quality, cost-effective programs and research management services. We combine our proven systems with today's most effective, evidence-based best practices. Our core practice areas include vaccine research, development, and production; microbiology and infectious disease research; biodefense; clinical research; global health security; and HIV/AIDS programs. Our employees enjoy a collegial environment where individual contributions matter at all levels. At CAMRIS, you will notably improve the lives of people at home and abroad.

Requirements

A BA/BS degree in engineering, computer science, and/or biotechnology fields, or a closely related technical discipline and a minimum of 6 years of GMP automation experience in a GMP-regulated pharmaceutical, biopharmaceutical, or government research manufacturing facility.
Understanding of GMP manufacturing practices and regulated computerized systems.
Experience with GMP documentation practices, change control procedures, deviation management, and regulatory inspection support (FDA, DISA, or equivalent).
Demonstrated experience managing subcontractors.
Strong problem-solving skills and ability to work independently in a collaborative, cross-functional environment.
Experience troubleshooting and supporting automated manufacturing equipment and process control systems.
Strong interpersonal and communication skills (written and verbal).
Must be currently eligible to work in the United States without visa sponsorship and have lived in the United States for three of the past five years if a non-US citizen.
A REAL ID or a U.S. passport is required to get on base at WRAIR.

Nice To Haves

Project management experience overseeing subcontracted scope.
Experience with cybersecurity Authorization to Operate (ATO) requirements and risk management framework (RMF).
Ability to interpret and develop engineering documentation including P&IDs, electrical drawings, control schematics, and equipment specifications.
Familiarity with OT/IT network architecture, industrial cybersecurity principles, and SCADA/DCS/HMI platforms in a regulated production environment; experience with network segmentation and change management in a GMP setting.
Experience supporting system commissioning, qualification, validation, and change control activities.
Hands-on expertise with Allen-Bradley PLCs (ControlLogix, CompactLogix, MicroLogix) and Rockwell Automation software including RSLogix 5000 / Studio 5000, RSLogix 500, and FactoryTalk View SE/ME; experience with PanelView HMI configuration is a plus.
Demonstrated experience with DeviceNet, Ethernet/IP, and other industrial communication protocols; ability to install, configure, and troubleshoot fieldbus networks and resolve device connectivity issues independently.

Responsibilities

Maintain Allen-Bradley PLC systems (ControlLogix, CompactLogix) using RSLogix 5000 / Studio 5000; develop and document ladder logic, function block, and structured text programs to meet bioprocessing control requirements.
Configure, troubleshoot, and maintain DeviceNet and other industrial fieldbus networks (Ethernet/IP, ControlNet) across the PBF facility; manage device profiles, network topology documentation, and connection maintenance.
Support SCADA and HMI system development, deployment, and ongoing maintenance for bioprocessing equipment including bioreactors, fermenters, chromatography systems, and utility skids.
Execute Computer System Validation (CSV) activities per 21 CFR Part 11 and EU Annex 11, including authoring and executing IQ/OQ/PQ protocols, managing change control records, and maintaining audit trail documentation.
Maintain plant OT network infrastructure; collaborate with IT/OT convergence teams on network segmentation strategy, industrial cybersecurity controls, and equipment lifecycle management.
Manage industrial device configuration profiles and asset documentation; maintain accurate as-built drawings, wiring diagrams, and instrument loop documentation.
Partner with process engineers and manufacturing staff to automate unit operations and integrate new equipment into the facility control architecture; lead automation scope definition for capital projects.
Support regulatory inspections (FDA, DISA) by maintaining up-to-date system documentation, validation records, and audit trails; perform root cause analysis and document corrective and preventive actions (CAPAs) for automation-related deviations.
Perform light duties and other related duties as required and assigned, including working in other sections.