About The Position

The Formulation, Laboratory, and Experimentation (FLEx) Center is a multi-modality (small molecule, biologics, vaccine) drug product development and clinical manufacturing facility in Rahway, New Jersey. The Non-Sterile Process Engineering team ensures right-first-time manufacture and delivery of high-quality drug products (spray-dried intermediates, tablets and capsules), leveraging pharmaceutical unit operations such as spray-drying, hot-melt extrusion, blending, roller compaction, encapsulation, compression, and film coating. We are part of our Company’s research division, focused on development and clinical deliveries in a GMP pilot facility supporting partners in Oral Formulation Sciences and Pharmaceutical Commercialization Technology to enable faster delivery of new medicines to clinical trials. The Non-Sterile (Oral Solids Dosage) team at the FLEx Center in Rahway is looking for an Associate Director - Process Engineering to lead clinical supply manufacturing with scientific rigor of processes, to ultimately enable flexibility and speed of our company's pipeline.

Requirements

  • Experience in operations, supporting or leading GMP manufacturing facilities.
  • Experience authoring, reviewing and approving batch records and other types of GMP documentation, quality investigations and change controls.
  • Extensive knowledge, experience and proven expertise in small-molecule GMP drug product processing, particularly in process robustness assessments, root cause analysis, change control, and deviation management.
  • Proven track record in operating in a fast-paced environment to resolve manufacturing issues
  • Demonstrated ability of independent problem-solving to identify, fundamentally characterize and address manufacturing challenges through in-depth rationalization and understanding of first-principles.
  • Strong knowledge of cGMP, FDA, EMA, and other international regulatory requirements.
  • Small molecule portfolio leadership, with experience supporting oral solid dosage forms (tablets, capsules)
  • Desire and willingness to learn, contribute and lead through.
  • Desire and willingness to build new capabilities through the evaluation of new technologies and hands-on optimization of existing technologies
  • Effective interpersonal and communication skills, both verbal and written.
  • Possess leadership qualities such as working collaboratively, managing change, accountability, adaptability and other attributes in a diverse, cross-functional team.

Nice To Haves

  • Recognized as a subject matter expert in at least one drug delivery and/or manufacturing technology
  • Breadth of experience in related functional areas, including: Formulation, Analytical Sciences, and Commercialization
  • Knowledge of drug regulatory requirements
  • Audit experience: manufacturing, safety, environmental, compliance/quality
  • Understanding of Clinical Supply Chain Operations
  • Experience with spray dried intermediates and/or hot melt extrusion
  • Experience with technical transfer of early-phase drug product
  • Experience managing and developing teams, including identifying and assessing goals, creating a learning environment and monitoring progress of growth.

Responsibilities

  • Lead and strategically plan on-the-floor batch manufacturing to ensure safety and quality of clinical supplies to augment and accelerate our products.
  • Mentor a team of 2-5 process engineers by technical coaching and developing for success through feedback and development guidance.
  • Review and approve GMP documentation including but not limited to batch records, specification, equipment qualifications, change records and deviations.
  • Provide technical oversight to immediate and indirect team, to support continuous improvement efforts while building operational and technical excellence
  • Own impactful and complex technical projects that leverage Design of Experiments and Quality by Design (QbD) principles to increase process understanding, address gaps or accelerate scale-up to commercial manufacturing
  • Perform early assessments of proposed new technologies to identify feasibility
  • Communicate technical results and technology initiatives through internal and external presentations and publications
  • Engage with partner organizations for successful scale-up to commercialization.
  • Build within and across work groups of formulators, engineers, technicians, safety and quality representatives.
  • Foster culture of collaboration, learning and innovation.
  • Support in setting specific and measurable short- and long-term goals.

Benefits

  • medical, dental, vision healthcare and other insurance benefits (for employee and family)
  • retirement benefits, including 401(k)
  • paid holidays, vacation, and compassionate and sick days.
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