Assistant Production Manager (Electrode Process)

HSBMA LLC•Kingston, GA

3d•Onsite

About The Position

The Assistant Production Manager is responsible for monitoring, analyzing, and reporting on production results. This role focuses on ensuring high yield and productivity for cell production by implementing and improving manufacturing methods and processes. The position requires interaction with other teams, customers, and vendors to solve complex or urgent problems. This role also involves some on-call support.

Requirements

4-year degree or comparable background of work-related experience in facilitation and/or instructional systems design.

Responsibilities

Analyze, report, and continuously improve yield and operating ratio.
Monitor and continuously improve the speed of unit manufacturing processes in production.
Set KPIs and monitor progress.
Compute and report production results by model/daily/line total production.
Report key production activities/results/indications on a weekly basis.
Analyze and report key production issues on a daily basis (e.g., safety accidents, quality issues, abnormal drop in yield and operation ratio).
Monitor operating conditions in every stage of production.
Monitor and check whether semi-products comply with quality requirements including process and appearance specifications.
Monitor and audit the cell manufacturing process to ensure compliance of process regulations regarding treatments of malfunctions.
Monitor and audit the compliance of manufacturing operations and management regulations.
Make inquiries and provide advice for the development and optimization of production-related IT systems (especially MES) and data verification systems.
Take follow-up measures to deal with production issues/improvements.
Establish and manage production standards (e.g., work instructions, BOM, production/quality check sheets, machine/tool/accessory maintenance standards).
Take follow-up measures to deal with quality issues.
Review and advise/report required process and resources regarding new product's mass production in light of the 4M (Man, Machine, Material, Method).
Respond to customer audits and take appropriate measures to meet customer's product specifications and standards.
Respond to ISO/IATF certification process and customer gate evaluation.
Monitor quality fluctuation (especially after changing tools) and prevent/alarm quality issues.
Manage the production assets (equipment) and budgets for investments and operations regarding the cell production process.
Monitor and analyze the consumption of site materials and quantity of semi-finished products/products pending evaluation/and B-grade products regarding their effect on yield and unit manufacturing cost.
Monitor and continuously improve the loss of processes in production.
Manage and improve the production environment in light of the 3R (Right materials, Right Quantity, Right position) and 5S (Sort, Set in Order, Shine, Standardize, and Sustain).
Design and support countermeasure plans and take follow-up measures regarding preventing safety accidents in the production line.
Ensure supervisors and operators are trained regularly and appropriately regarding potential safety risks and prevention measures.
Hire/train/manage supervisors and make training manuals/reports/materials for operator training.
Support raw material 4M (Man, Machine, Material, Method) verification process regarding cell production (e.g., plan and arrange the schedule and quantity of new material transfer).
Manage the consumption and inventory of raw material for the cell process.
Manage, maintain, and order accessory equipment including pallets, plates, pallet jacks, tools/molds.
Report the result of taking inventory on a monthly basis.
FIFO management of raw material/semi-finished products.
Isolate and manage semi-finished products pending evaluation/and B-grade products.