Asset Reliability Engineer – Predictive Maintenance Systems

ATS•Chicago, IL

15h•Onsite

About The Position

Step into a day where precision fuels performance. From the moment you enter the facility, you’re the advocate for a reliability-first mindset. You reinforce ATS safety expectations, verify compliance with regulations and internal procedures, and partner with both internal stakeholders and our customer to turn engineered ideas into measurable gains in uptime and throughput.

Requirements

Bachelor’s degree in engineering (ABET-accredited) or equivalent experience in heavy industrial maintenance, reliability, or operations.
5+ years of hands-on reliability experience with the full reliability toolkit.
Proven RCA execution; demonstrated strength with RCM and FMEA.
Master-level proficiency in predictive technologies.
Vibration I Certification and Infrared I Certification.
Strong machine health monitoring proficiency.
Coaching experience in Work Execution Management (WEM).
Solid technical command of electrical or mechanical components, tools, and designs.
Ability to complete FMEA, cause-and-effect diagrams, root-cause failure analysis, life-cycle costing, and risk analysis.
Curiosity to research and apply new equipment technologies and trends.
Robust problem-solving, math, analytical, and decision-making capability.
Computer fluency across maintenance systems and applications, including Microsoft Office.
Clear verbal communication, facilitation, and presentation skills.
Strong reporting and technical writing capability.
Ability to build and sustain positive, professional relationships across functions; demonstrated leadership in cross-functional collaboration.
PLC troubleshooting
5 Whys (root cause method)
Mechanical troubleshooting
Fishbone (Ishikawa) diagramming
Preventive maintenance and inspection
Electrical repair
Electrical/electronic systems
Six Sigma experience
General maintenance and repair
Industrial electrical experience
Mechanical systems and component repair
Root cause analysis

Nice To Haves

Desire to grow into leadership.
Experience with: data trend analysis, vibration analysis, motor current analysis, oil analysis, lubrication and hydraulic testing, laser alignment, NDT, infrared thermography, ultrasound, acoustic reliability, Weibull analysis, and Six Sigma or Lean methodologies.
Knowledge of cGMP, NETA, EPA, and OSHA.
Ultrasound I; Maintenance Lubrication Analyst I; CMRP/ARP/CRP/CRL; Green Belt; STS certifications.

Responsibilities

Champion a safety culture and ensure adherence to ATS policies and regulatory requirements.
Collaborate with internal teams and the customer to craft engineered solutions that drive reliability and production flow.
Spot capital replacement opportunities, build ROI cases, and communicate recommendations with guidance.
Embed operating systems, critical elements, and best practices that advance a precision reliability culture.
Apply precision maintenance tools and techniques in the field.
Own Reliability Centered Maintenance (RCM) deliverables, including developing and sustaining equipment-specific maintenance plans (ESMPs).
Partner with maintenance on predictive, preventive, and precision strategies to mitigate risk prior to failure and execute maintenance optimally.
Lead and perform Failure Modes and Effects Analysis (FMEA).
Use advanced Work Execution Management (WEM) practices to train and mentor teams, closing gaps uncovered in reliability strategy sessions.
Perform, teach, and coach ATS Root Cause Analysis (RCA), Bad Actor analysis, and Fault Tree Analysis.
Align ATS and customer KPIs with site leadership to ensure shared outcomes.