Assembly Technician

Flytrex•Dallas-Fort Worth, TX

10d•Onsite

About The Position

The Flytrex team is seeking driven individuals to join our Production Manufacturing operations in Pilot Point, TX. As an Assembly Technician, you will perform assembly tasks, testing, conformity evaluations, and quality control procedures for the production of the Flytrex Unmanned Aircraft System (UAS). In this role, you will execute commercial manufacturing functions in alignment with aircraft conformity and configuration requirements, in coordination with the supply chain team at our Israeli (IL) Headquarters. Additionally, you will ensure that production and quality management systems adhere strictly to approved design specifications.

Requirements

Minimum 3+ years of experience working with small electronic systems, electrical circuitry, motor systems, or demonstrated technical expertise in aircraft, unmanned aircraft systems (UAS), or rotorcraft
Strong foundational understanding of engineering principles and practical manufacturing applications
Proven ability to collaborate effectively within cross-functional teams, solve complex technical challenges, and communicate professionally
Self-motivated with a proactive mindset and the ability to operate independently under minimal supervision
Ability to lift, transport, load, and unload equipment and components weighing up to 50 lbs across operational sites as required
Physical capability to sit or stand for extended periods in an industrial manufacturing environment
Valid Driver’s License (employment is contingent upon a successful driving record check)
Legal authorization to work in the United States

Nice To Haves

Associate's degree in Mechanical Engineering, Manufacturing Technology, Aerospace Engineering, Aviation Management, or a related field (preferred), or equivalent practical experience

Responsibilities

Collect and verify technical data to perform root-cause analysis on routine operational issues
Support supplier quality selection and evaluate supplier processes to ensure compliance with program requirements
Assist with hardware, software, and system-level audits to verify compliance with Quality Management System (QMS) standards, configuration assurance, regulatory guidelines, and customer specifications
Perform final adjustments, alignments, and calibrations to ensure complete adherence to quality standards and technical specifications
Safely operate hand and power tools—including routers, drills, and die grinders—to execute operations outlined in work instructions
Utilize precision measuring instruments, such as scales, micrometers, calipers, and depth gauges
Handle, mix, and apply specialized epoxy resins and bonding systems
Maintain and operate client- and company-supplied tooling in proper working order
Follow engineering documentation precisely and complete work orders accurately
Perform sub-assembly and component assembly operations, including structural bonding and riveting
Interpret and apply engineering drawings, trim and finish schematics, work orders, and technical instructions to assemble components efficiently
Set up and operate fixtures, jigs, and testing equipment for sub-assembly fabrication
Assemble, fit, and align metallic, carbon fiber, and composite details onto integrated structures
Conduct comprehensive checks and final functional validations on assembled systems
Perform adjustments and repairs through forming, trimming, deburring, reaming, testing, cleaning, and aligning parts as needed
Document audit findings and inspection results in standardized report formats
Verify product conformance against baseline design requirements
Provide clear, objective documentation of quality testing results
Conduct ongoing quality surveillance, auditing, and process monitoring
Identify, report, and document technical discrepancies
Segregate and manage non-conforming parts and materials
Perform preliminary reviews and disposition evaluations for non-conforming items
Identify recurring or critical non-conformances and initiate Corrective Action Requests (CARs)
Conduct all operations in compliance with applicable aviation regulations and Flytrex corporate policies
Drive continuous process improvement across all manufacturing operations
Operate safely within an indoor manufacturing facility utilizing calibrated tooling and industrial machinery
Participate in team meetings, technical briefings, and training sessions, maintaining flexibility regarding work schedules and shift assignments
Perform additional duties and responsibilities as assigned