Assembly Technician

Flytrex•Hurst, TX

26d•Onsite

About The Position

Flytrex is seeking an Assembly Technician for its Production Manufacturing operations in Pilot Point, Texas. The technician performs assembly, testing, conformity evaluations, and quality control procedures for production of the Flytrex Unmanned Aircraft System (UAS). The role carries out commercial manufacturing in accordance with aircraft conformity and configuration requirements, coordinating with the supply chain team at Flytrex’s Israeli headquarters. It also ensures production and quality management systems adhere to approved design specifications. The position involves assembling and inspecting metallic, carbon-fiber, and composite aircraft components; operating tools, fixtures, and testing equipment; carrying out adjustments, repairs, calibrations, and functional checks; and documenting quality results and discrepancies. The technician supports supplier and system audits, manages non-conforming materials, and contributes to corrective actions and continuous process improvement. Work takes place in an indoor industrial manufacturing facility, and domestic and international travel may be required.

Requirements

At least 3 years of experience working with small electronic systems, electrical circuitry, or motor systems, or demonstrated technical expertise in aircraft, UAS, or rotorcraft.
Strong foundational understanding of engineering principles and practical manufacturing applications.
Ability to collaborate effectively with cross-functional teams, solve complex technical challenges, and communicate professionally.
Self-motivated, proactive approach and ability to work independently under minimal supervision.
Ability to lift, transport, load, and unload equipment and components weighing up to 50 pounds across operational sites as required.
Physical ability to sit or stand for extended periods in an industrial manufacturing environment.
Valid driver’s license; employment is contingent upon a successful driving record check.
Legal authorization to work in the United States.

Nice To Haves

Associate’s degree in Mechanical Engineering, Manufacturing Technology, Aerospace Engineering, Aviation Management, or a related field; equivalent practical experience is also accepted.

Responsibilities

Collect and verify technical data to perform root-cause analysis on routine operational issues.
Support supplier quality selection and evaluate supplier processes for compliance with program requirements.
Assist with hardware, software, and system-level audits for compliance with QMS standards, configuration assurance, regulatory guidelines, and customer specifications.
Perform final adjustments, alignments, and calibrations to meet quality standards and technical specifications.
Safely operate hand and power tools, including routers, drills, and die grinders, according to work instructions.
Use precision measuring instruments, including scales, micrometers, calipers, and depth gauges.
Handle, mix, and apply specialized epoxy resins and bonding systems.
Maintain and operate client- and company-supplied tooling in proper working order.
Follow engineering documentation and complete work orders accurately.
Perform sub-assembly and component assembly, including structural bonding and riveting.
Interpret and apply engineering drawings, trim and finish schematics, work orders, and technical instructions.
Set up and operate fixtures, jigs, and testing equipment for sub-assembly fabrication.
Assemble, fit, and align metallic, carbon-fiber, and composite details onto integrated structures.
Conduct comprehensive checks and final functional validations on assembled systems.
Perform adjustments and repairs by forming, trimming, deburring, reaming, testing, cleaning, and aligning parts as needed.
Document audit findings and inspection results in standardized reports.
Verify product conformance against baseline design requirements and document quality testing results objectively.
Conduct ongoing quality surveillance, auditing, and process monitoring.
Identify, report, and document technical discrepancies.
Segregate and manage non-conforming parts and materials; perform preliminary reviews and disposition evaluations.
Identify recurring or critical non-conformances and initiate Corrective Action Requests (CARs).
Comply with applicable aviation regulations and Flytrex corporate policies.
Drive continuous process improvement across manufacturing operations.
Operate safely in an indoor manufacturing facility using calibrated tooling and industrial machinery.
Participate in team meetings, technical briefings, and training sessions, maintaining flexibility regarding work schedules and shift assignments.
Perform additional duties and responsibilities as assigned.
Travel domestically within the continental United States and internationally as required.