Assembly Technician

Flytrex•Little Elm, TX
•Onsite

About The Position

Flytrex is a U.S. drone delivery company scaling operations across Dallas–Fort Worth. The Assembly Technician will support Production Manufacturing operations in Pilot Point, Texas, assembling and testing Flytrex Unmanned Aircraft Systems (UAS). The position includes assembly tasks, conformity evaluations, and quality-control procedures, performed in accordance with aircraft conformity and configuration requirements and in coordination with the supply chain team at the Israeli headquarters. The technician will help ensure production and quality management systems adhere to approved design specifications. Work is performed in an indoor industrial manufacturing facility using calibrated tooling and industrial machinery. Domestic and international travel may be required. The employee may also participate in team meetings, technical briefings, and training, and should be flexible regarding work schedules and shift assignments. Additional duties may be assigned, and responsibilities may be modified.

Requirements

  • At least 3 years of experience working with small electronic systems, electrical circuitry, or motor systems, or demonstrated technical expertise in aircraft, UAS, or rotorcraft.
  • Strong foundational understanding of engineering principles and practical manufacturing applications.
  • Ability to collaborate effectively within cross-functional teams, solve complex technical challenges, and communicate professionally.
  • Self-motivated and proactive, with the ability to work independently under minimal supervision.
  • Ability to lift, transport, load, and unload equipment and components weighing up to 50 pounds across operational sites as required.
  • Physical capability to sit or stand for extended periods in an industrial manufacturing environment.
  • Valid driver's license; employment is contingent upon a successful driving record check.
  • Legal authorization to work in the United States.

Nice To Haves

  • Associate's degree in Mechanical Engineering, Manufacturing Technology, Aerospace Engineering, Aviation Management, or a related field; equivalent practical experience is also accepted.

Responsibilities

  • Collect and verify technical data to conduct root-cause analysis of routine operational issues.
  • Support supplier quality selection and evaluate supplier processes for compliance with program requirements.
  • Assist with hardware, software, and system-level audits for compliance with QMS standards, configuration assurance, regulatory guidelines, and customer specifications.
  • Perform final adjustments, alignments, and calibrations to meet quality standards and technical specifications.
  • Safely operate hand and power tools, including routers, drills, and die grinders, according to work instructions.
  • Use precision measuring instruments such as scales, micrometers, calipers, and depth gauges.
  • Handle, mix, and apply specialized epoxy resins and bonding systems.
  • Maintain and operate client- and company-supplied tooling in proper working order.
  • Follow engineering documentation and complete work orders accurately.
  • Perform sub-assembly and component assembly, including structural bonding and riveting.
  • Interpret and apply engineering drawings, trim and finish schematics, work orders, and technical instructions.
  • Set up and operate fixtures, jigs, and testing equipment for sub-assembly fabrication.
  • Assemble, fit, and align metallic, carbon fiber, and composite details onto integrated structures.
  • Conduct comprehensive checks and final functional validations of assembled systems.
  • Adjust and repair parts through forming, trimming, deburring, reaming, testing, cleaning, and alignment.
  • Document audit findings and inspection results in standardized report formats.
  • Verify product conformance against baseline design requirements and document quality testing results objectively.
  • Conduct ongoing quality surveillance, audits, and process monitoring.
  • Identify, report, and document technical discrepancies.
  • Segregate and manage non-conforming parts and materials; perform preliminary reviews and disposition evaluations.
  • Identify recurring or critical non-conformances and initiate Corrective Action Requests (CARs).
  • Conduct operations in compliance with applicable aviation regulations and Flytrex corporate policies.
  • Drive continuous process improvement across manufacturing operations.
  • Operate safely in an indoor manufacturing facility using calibrated tooling and industrial machinery.
  • Participate in team meetings, technical briefings, and training sessions, while maintaining flexibility regarding schedules and shift assignments.
  • Perform additional duties and responsibilities as assigned.
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