Assembly Technician II

ERA Industries LLCElk Grove Village, IL

About The Position

Performs mid-level, complex mechanical assemblies utilizing automated/semi-automated assembly equipment. Executes precision functional testing including pressure, fluid flow, standard leak, and specialized Helium leak testing.

Requirements

  • Experience with finite assembly
  • Experience with conducting pressure, flow, and leak testing

Responsibilities

  • Set up and operate or semi-automated assembly equipment (e.g., automated fastening systems, or computer-controlled torque systems).
  • Perform complex, multi-tier mechanical assemblies requiring tight tolerances, intricate internal components, and precise alignments.
  • Set up and safely operate high-pressure test benches to verify structural integrity and proof-pressure limits.
  • Connect and execute fluid/airflow testing to validate that components meet specific volumetric or mass flow-rate requirements.
  • Operate specialized Helium mass spectrometer leak detectors. Perform hard-vacuum or sniffing testing techniques to detect micro-leaks to strict aerospace leak-rate specifications.
  • Interpret complex aerospace blueprints, schematics, engineering drawings.
  • Review and validate data logs from automated test equipment to ensure compliance with acceptance criteria.
  • Monitor test fluid cleanliness, system pressures, and gas supplies (Helium/Nitrogen), proactively replacing filters or culinders to prevent downtime.
  • Maintain cycle-time awareness, tracking actual assembly and test times against standards to optimize throughout.
  • Stage and manage production flow using the ERP system, ensuring immediate transition between assembly and testing cells.
  • Diagnose and resolve common test stand alarms, fixture leaks, and assembly issues.
  • Perform routine maintenance and daily calibration verification on test benches, gauges.
  • Demonstrate a willingness and ability to mentor and train Assembly teammates on proper mechanical techniques, equipment operation, and safety.
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