Assembly & Manufacturing Manager

Flytrex•Garland, TX

2d•Onsite

About The Position

Flytrex is seeking an experienced, hands-on Assembly & Manufacturing Manager to lead manufacturing and assembly operations in Pilot Point, Texas. The role oversees production, assembly, testing, conformity, and manufacturing quality for Flytrex’s unmanned aircraft system (UAS), while building the team, processes, and production capabilities needed to support company growth. The Manager works closely with Engineering, Supply Chain, Quality, Flight Operations, and Flytrex’s Tel Aviv headquarters to maintain configuration control, transition new designs into production, improve operations, and ensure safe, reliable aircraft delivery. Success involves establishing a safe, compliant, measurable, repeatable, and scalable manufacturing operation that consistently delivers conforming aircraft on schedule and systematically addresses production issues.

Requirements

At least 7 years of experience in aerospace, UAS, robotics, automotive, or advanced electromechanical manufacturing, including experience leading production or technical teams.
Strong hands-on mechanical and electrical aptitude, with experience assembling and troubleshooting complex systems.
Proven experience managing manufacturing, production, workshop, or assembly operations.
Ability to read and understand engineering drawings, electrical schematics, wiring diagrams, bills of materials (BOMs), and technical documentation.
Strong understanding of manufacturing quality, configuration control, inspection, documentation, and traceability.
Experience with root-cause analysis, corrective actions, and continuous improvement.
Experience developing or improving manufacturing processes, work instructions, tooling, and production workflows.
Strong leadership, organizational, problem-solving, and cross-functional communication skills.
Ability to operate independently in a fast-paced, growth-stage environment.
Legal authorization to work in the United States.
Ability to lift and handle components weighing up to 50 pounds.
Ability to sit or stand for extended periods in a manufacturing environment.
Valid driver’s license.
Domestic and international travel may be required.

Nice To Haves

Experience with UAS, aviation, aerospace, robotics, autonomous systems, or other safety-critical products.
Experience with NPI and transitioning engineering designs into production.
Familiarity with QMS, Lean Manufacturing, DFMA, CAPA, and configuration management.
Experience with ERP/MRP or manufacturing execution systems.
Experience with composites, structural bonding, wiring/harness assembly, soldering, crimping, mechanical assembly, and production testing.
Bachelor’s degree in Mechanical Engineering, Manufacturing Technology, Aerospace Engineering, Aviation Management, or a related field.

Responsibilities

Lead daily manufacturing and workshop operations, including production planning, workflow, staffing, priorities, and performance.
Manage and develop assembly technicians through training, coaching, technical guidance, and performance management.
Own production execution and ensure aircraft are assembled, tested, documented, and delivered according to approved design and quality requirements.
Establish and maintain standardized assembly procedures, work instructions, build records, inspections, and product traceability.
Ensure compliance with configuration control, the Quality Management System (QMS), conformity, and applicable regulatory requirements.
Manage non-conforming materials and assemblies; drive root-cause investigations and corrective actions for recurring or critical issues.
Work with Engineering on New Product Introduction (NPI), engineering changes, and transitioning new designs into repeatable production processes.
Provide Design for Manufacturing and Assembly (DFMA) feedback to improve quality, reliability, manufacturability, and production efficiency.
Oversee sub-assembly and final assembly activities, including structural, electrical, mechanical, and system-level integration.
Develop and improve tooling, fixtures, jigs, workstations, and manufacturing processes.
Ensure proper maintenance and control of production equipment, calibrated tools, and manufacturing assets.
Coordinate with Supply Chain and Tel Aviv headquarters to maintain component availability and support configuration and engineering changes.
Establish and track manufacturing KPIs, including production output, cycle time, first-pass yield, defects, rework, and on-time completion.
Drive continuous improvement in safety, quality, workflow efficiency, production throughput, and scalability.
Conduct or oversee final functional testing, system validation, and production readiness before aircraft release.
Maintain a safe, organized, and professional manufacturing environment, including proper handling of composites, adhesives, electrical systems, tools, and equipment.
Remain hands-on and support assembly, testing, troubleshooting, and technical investigations when needed.
Train and support the operator’s maintenance team as required.