APQP Engineer

IFab Corporation•Gastonia, NC

About The Position

IFAB Corp. is seeking a detail-oriented and proactive APQP Engineer to lead new product launches, establish robust manufacturing processes, and deliver defect-free parts to OEM customers from launch. The APQP Engineer owns the Advanced Product Quality Planning process from quote award through production launch, collaborating with Engineering, Tooling, Production, Quality, and customers to plan, validate, and launch new and changed parts. The role covers stamping, laser cutting, tube bending, forming, welding, assembly, and finishing, including e-coat and powder coat. The position has a direct impact on launch success, customer satisfaction, and long-term product quality. It also involves supporting root cause analysis and corrective actions, applying lessons learned to future launches, and upholding Environmental, Health, and Safety standards to maintain a safe, compliant, and sustainable production environment.

Requirements

At least 3 years of APQP/PPAP experience in automotive, heavy truck (Class 6–8), agricultural equipment, or a related metal fabrication environment.
Strong knowledge of AIAG core tools, including APQP, PPAP, FMEA, MSA, and SPC.
Knowledge of IATF 16949 and ISO 9001 requirements.
Ability to read and interpret blueprints and GD&T.
Project management, cross-functional leadership, problem-solving, and clear communication skills with customers and internal teams.
Proficiency with Microsoft Office.
Bachelor’s degree in Mechanical, Industrial, Manufacturing, or Quality Engineering, or a related field.

Nice To Haves

Familiarity with stamping, laser cutting, welding (MIG/TIG, spot, robotic), and coating processes.
Experience with ERP systems, customer portals, and statistical software such as Minitab.
ASQ CQE, AIAG Core Tools, or Lean Six Sigma certification.
Bilingual English/Spanish.

Responsibilities

Lead the five phases of APQP for new and changed parts, managing timelines, deliverables, and gate reviews to support on-time launches.
Prepare, compile, and submit complete PPAP packages at Levels 1–5 according to AIAG and customer-specific requirements, and secure customer approval.
Develop and maintain Process Flow Diagrams, PFMEAs, Control Plans, and work instructions; lead cross-functional risk assessment and mitigation.
Review customer drawings, GD&T, and specifications; lead feasibility analyses and identify manufacturability risks early.
Plan and execute MSA (Gage R&R), dimensional layouts, capability studies (Cpk/Ppk), and run-at-rate trials to validate process readiness.
Serve as the main quality contact for OEM customers during launch and coordinate with suppliers on sub-component and coating PPAPs.
Manage engineering changes, update quality documentation, and ensure smooth transitions into production.
Support root cause analysis using 8D, 5 Why, and Ishikawa methods, and support corrective actions and application of lessons learned.
Maintain an active commitment to EHS standards and a safe, compliant, and sustainable production environment.