Applications Engineer/ CNC Programmer - Swiss & Mill Turns

Avalign Technologies•Fort Wayne, IN

About The Position

The Applications Engineer/ CNC Programmer creates, modifies, and verifies programs and setup sheets for CNC Swiss Lathe and Mill Turn operations. This role is essential in transforming engineering designs into precise, high-quality components through efficient programming, fixture design, and process optimization.

Requirements

AS Degree in Manufacturing Technology preferred or equivalent work experience.
Minimum 10 years of experience working with various CAD/CAM software packages (Esprit/MasterCAM & Solidworks preferred), working with CNC equipment in a manufacturing environment.
Experience with various inspection methods including mechanical inspection and CMM inspection.
Strong computer skills (MS Office Suite, CAD, CAM).

Nice To Haves

Medical device manufacturing experience is a plus.

Responsibilities

Accurately and consistently document all performed tasks on appropriate records (work orders, inspection sheets, maintenance logs, etc.).
Interpret Engineering specifications, Drawings & GD&T per ASME Y14.5.
Generate toolpaths, solid models, and drawings in CAD/CAM software.
Independently set up, prove out, troubleshoot, and optimize programs.
Experience transitioning new programs into stable, repeatable production.
Develop and improve advanced CNC machining and inspection processes.
Expert troubleshooting skills involving machining processes, tooling, machine performance, workholding, chip control, dimensional variation, and process capability.
Serves as the technical authority for Swiss machining processes.
Mentors programmers, manufacturing engineers, and machinists on advanced machining strategies and best practices.
Inspect documents for previously completed operation sign off and verify part counts before beginning any manufacturing operation.
Perform required maintenance checks of equipment before beginning any manufacturing operation.
Prior to use, ensure measuring equipment has been calibrated, is not beyond calibration date, and is in good working condition.
Follow established protocol to maintain ID & traceability of product and documentation.
Reference applicable drawings, specifications, and Manufacturing Process Instructions before beginning any manufacturing operation.
Follow department Standard Process Instructions.
Provide responsive support in the production of close tolerance components.
Resolve machining related quality issues.
Create, modify, and verify programs for all shop equipment.
Design and program work holding fixtures for varying levels of production.
Reduce component cycle time by optimizing programs, cutting tools, and fixturing.
Create and maintain process documentation for legacy products.
Research, test, and implement new cutting tools, work holding, and programming technology.
Ensure all new CNC programs introduced comply with and support product flow through the facility.