AOI Programmer

Top Gun Staffing•Lilburn, GA

About The Position

The AOI Programmer will join an electronics manufacturing team and work with SMT equipment, Automated Optical Inspection (AOI) machines, and conformal coating equipment. The role involves machine programming, setup, troubleshooting, process optimization, and production support. Candidates with electronics manufacturing or related hands-on technical experience are encouraged to apply, including those who have not previously programmed all of the relevant machines. Training will be provided to candidates who demonstrate strong technical fundamentals and programming aptitude. The position offers the opportunity to develop specialized skills in SMT, AOI, and conformal coating programming while working with Production, Quality, and Engineering teams. The successful candidate will help support equipment performance, product quality, and production efficiency.

Requirements

At least 2 years of experience in electronics manufacturing, SMT operations, PCB assembly, quality inspection, automation, equipment maintenance, or a related technical environment.
Basic computer skills and ability to learn manufacturing programming software.
Knowledge of PCB assembly processes, SMT operations, and electronic components.
Ability to read and interpret BOMs, assembly drawings, work instructions, and technical documentation.
Strong mechanical and technical aptitude.
Logical troubleshooting and problem-solving skills.
Strong attention to detail and accuracy.
Ability to document work and follow established procedures.
Willingness and ability to learn multiple machines and manufacturing processes.
Good communication and teamwork skills.
Reliable, patient, and comfortable testing, adjusting, and optimizing machine programs.
Strong technical curiosity and willingness to learn.
Ability to understand machine functions, software, and programming parameters.
Confidence troubleshooting equipment and manufacturing issues.
Ability to interpret PCB documentation and technical drawings.
Initiative and ability to work independently while collaborating with different departments.

Nice To Haves

AOI machine operation, programming, or troubleshooting experience.
Experience with SAKI AOI inspection systems.
Familiarity with SPEA 4050 Flying Probe testing equipment.
SMT machine operation, setup, or programming experience.
SMT feeder setup and machine changeover experience.
First Article Inspection (FAI) or first-piece verification experience.
PCB quality inspection and defect identification experience.
Conformal coating equipment operation or programming experience.
Familiarity with IPC-A-610 standards.
Electronics troubleshooting and component identification experience.
Process or manufacturing engineering experience.
Automation, robotics, or industrial equipment experience.
Experience working with Gerber, centroid, or other PCB manufacturing files.
Experience with different PCB designs and complex electronic assemblies.
Associate Degree, technical diploma, or certification in Electronics, Mechatronics, Automation, Robotics, Industrial Maintenance, Engineering Technology, or a related field.

Responsibilities

Develop, create, modify, and maintain AOI inspection programs for PCB assemblies.
Configure AOI equipment using product specifications, Gerber files, CAD data, and assembly requirements.
Debug and optimize programs to improve inspection accuracy and efficiency, reducing false calls while maintaining defect detection.
Analyze inspection results and identify PCB assembly defects such as missing components, incorrect placement, polarity issues, solder bridges, and insufficient solder.
Verify new or modified AOI programs before production release and support production teams with programming and inspection troubleshooting.
Assist with programming, setup, and configuration of SMT manufacturing equipment; perform machine setup, changeovers, program loading, and production preparation.
Support SMT feeder setup, component verification, machine adjustments, and first-piece assembly checks.
Review and interpret BOMs, PCB assembly drawings, work instructions, and manufacturing documentation.
Enter and modify machine coordinates, parameters, paths, speeds, and other process settings; troubleshoot machine, programming, placement, and production issues.
Support programming and setup of conformal coating equipment, including coating paths, masking requirements, keep-out areas, spray or dispensing parameters, and coating coverage.
Review PCB layouts and assembly requirements, verify coating programs and process settings before production, and troubleshoot coating equipment and programming issues.
Understand and follow established curing and process requirements.
Perform equipment backups and assist with preventive maintenance activities; coordinate annual equipment calibration activities as needed.
Maintain accurate documentation of machine settings, program revisions, troubleshooting activities, and process changes.
Work with Production, Quality, Engineering, and Maintenance teams; support continuous improvement in equipment performance, product quality, and production efficiency.
Follow company safety, quality, ESD, and manufacturing procedures.