AFP Operator I

Firefly Aerospace•Briggs, TX

About The Position

Firefly Aerospace is hiring an AFP Operator I to prepare and operate an Automated Fiber Placement (AFP) machine for composite manufacturing. The role involves setting up the machine and tooling, handling composite materials, monitoring production, inspecting finished parts, performing routine maintenance and troubleshooting, and maintaining production records. The operator is expected to follow safety protocols and contribute to process improvements while meeting quality and production requirements. Applicants must meet U.S. Government space technology export-control eligibility requirements: be a U.S. citizen, lawful permanent resident, protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain required U.S. Department of State authorizations.

Requirements

Demonstrated experience operating Automated Fiber Placement Machines or similar CNC-controlled manufacturing equipment.
Proficient understanding of composite materials, their properties, and their behavior during the AFP process.
Strong attention to detail and a track record of maintaining high-quality production standards.
Ability to troubleshoot machine issues, perform routine maintenance, and make minor adjustments to improve production efficiency.
Effective time-management skills to meet production schedules and deliver results on time.
Collaborative approach and effective communication with engineers and colleagues.
Must be a U.S. citizen, lawful permanent resident, protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain required U.S. Department of State authorizations, to comply with U.S. Government space technology export regulations including ITAR.

Nice To Haves

Prior experience with composites manufacturing processes such as layup, curing, or composite assembly.
Familiarity with robotic systems and automation, including robotic arms used in AFP machines.
A track record of implementing process improvements to enhance productivity and quality in manufacturing operations.
Ability to analyze data, identify trends, and recommend data-driven manufacturing improvements.
Relevant certifications in composites manufacturing, CNC operation, or machine programming.
Experience using Siemens 840D controllers.

Responsibilities

Configure and prepare the Automated Fiber Placement Machine for production, including alignment, calibration, and tooling setup.
Manage composite-material storage, preparation, and loading, ensuring appropriate tension and alignment.
Operate the AFP machine safely, monitor its performance, and make adjustments to maintain quality and efficiency.
Inspect produced composite parts for conformity to specifications and standards, making adjustments as needed.
Perform routine machine maintenance and troubleshoot issues, collaborating with maintenance technicians when necessary to minimize downtime.
Identify opportunities to improve production processes, reduce waste, and increase machine efficiency without compromising quality.
Maintain accurate production records, including process parameters, material usage, and machine performance data.
Follow safety guidelines and protocols to help maintain a safe working environment.