Aeromechanical Engineering Intern

AeroVironment•Huntsville, AL

47d•Onsite

About The Position

Our paid Summer Internship Program is designed to provide students with an immersive, hands-on experience within the aerospace and defense industry. Interns work alongside AV team members on meaningful projects involving cutting-edge technology while developing professional relationships, strategic problem-solving skills, and practical experience in a full-time work environment. This is a 12-week, onsite program intended for highly motivated and passionate students who are currently enrolled in college or are recent graduates. Applicants must have a minimum 3.0 GPA, with a preference for students at the junior level or above. Our program has been recognized by Yello and WayUp as one of the Top 100 Internship Programs in the United States for multiple years. Depending on the team and location, students who are willing to relocate for their internship may be eligible for a relocation and housing reimbursement stipend. This role will report onsite at our Huntsville, AL office. As an Aeromechanical Engineering Intern, you will support the development of small unmanned aerial vehicle (UAV) systems for both military and commercial applications. You will work closely with experienced engineers as part of an Integrated Product Team (IPT), gaining hands-on experience in the design, prototyping, and testing of mechanical systems for aerial platforms. This internship offers a unique opportunity to apply your academic knowledge to real aerospace engineering challenges — from concept through prototyping — while learning industry best practices in a collaborative, mission-driven environment.

Requirements

Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related discipline
Exposure to CAD tools such as SolidWorks for 3D modeling and assembly design
Foundational understanding of mechanical engineering principles, including statics, dynamics, thermodynamics, and materials
Interest in air vehicles, robotics, or electromechanical systems
Basic proficiency with Microsoft Office tools (Excel, Word, PowerPoint)
Strong problem-solving and communication skills
Willingness to learn, ask questions, and contribute to team efforts
Must be willing to work on government contracts and have the ability to obtain a security clearance.

Nice To Haves

Experience with SolidWorks EPDM, MATLAB, or Agile PLM systems
Hands-on experience with 3D printing, machining, or composite fabrication through class projects or personal builds
Familiarity with GD&T and engineering drawing standards (ASME Y14.5)
Exposure to FEA tools, thermal analysis, or aerodynamic simulation (academic or project-based)
Interest in or experience with UAVs or aerospace vehicle systems
Enthusiastic team player who demonstrates initiative, attention to detail, and accountability
Ability to communicate ideas clearly, both in writing and in presentations
Comfortable working in a fast-paced, iterative development environment

Responsibilities

Assist in the design and development of airframe structures and aeromechanical components for UAV systems
Create and modify 3D CAD models and assemblies using SolidWorks
Support basic mechanical analysis (kinematics, thermodynamics, stress, etc.) with guidance from senior engineers
Participate in prototype fabrication, 3D printing, and lab testing
Help create and revise engineering drawings, bills of materials, and documentation in compliance with industry standards
Contribute to technical presentations and informal design reviews
Learn about engineering trade-offs, material selection, and integration with multi-disciplinary systems
Support design improvements and troubleshooting efforts on current programs
Perform other duties as assigned to support engineering and development goals