Additive Manufacturing Engineer-R&D
About The Position
Elmet Technologies is seeking an Additive Manufacturing (AM) Engineer – R&D to help advance next-generation refractory metal additive manufacturing processes. This role will play a key part in developing scientifically validated material processes that enable future commercial applications. The AM Engineer – R&D is the innovation owner for additive manufacturing within the Research & Development team. This role is responsible for developing and verifying the scientific processes necessary for the future commercial viability of refractory metal alloys. The primary objective of this position is to develop and formally deliver a Qualified Material Process (QMP) compliant with NASA-STD-6030 requirements where applicable.
Requirements
- Bachelor’s degree in Materials Science, Metallurgy, or Aerospace Engineering required
- 3+ years of experience in metal additive manufacturing process development, preferably with high-temperature or refractory alloys
- Proven experience with high-temperature post-processing, including: Hot Isostatic Pressing (HIP), Vacuum heat treatment
- 2+ years of experience managing Laser Powder Bed Fusion (L-PBF) production builds
- Experience conducting Design of Experiments (DOE)
- Proficiency with lab instruments including: Microscopes, Calipers, Basic inspection and measurement equipment
- Strong mechanical aptitude and troubleshooting ability
- Excellent documentation and organizational skills with strong attention to detail
- Experience presenting technical findings to management and external audiences
- Ability to produce technical research documentation, reports, and publications
- Strong verbal and written communication skills in English
- Experience managing controlled digital technical data
- Strong commitment to following strict quality, documentation, and security protocols
Nice To Haves
- Master’s degree or PhD preferred
- Experience with powder metallurgy is a plus
- General metrology experience is a plus
Responsibilities
- Design and execute Design of Experiments (DOEs) on R&D additive manufacturing equipment to evaluate and qualify new refractory metal alloys
- Utilize Statistical Process Control (SPC) to define material allowables
- Develop and finalize the Qualified Material Process (QMP) package
- Define powder specifications
- Evaluate new powder batches
- Optimize feedstock recycling strategies
- Design and monitor heat treatment and Hot Isostatic Pressing (HIP) trials to achieve required material properties and reduce internal stresses
- Prepare scientific data for internal technical release
- Prepare scientific data for external publications including papers and patents
- Present technical findings at industry conferences and technical forums
- Represent Elmet Technologies within the advanced manufacturing and materials science community
- Serve as the primary owner and technical expert for the R&D additive manufacturing printer
- Manage process parameters, build strategies, and experimental testing
- Ensure all build files, testing data, and documentation comply with CMMC requirements for secure storage of Controlled Unclassified Information (CUI)
- Work closely with the AM Technician to run experimental builds and testing campaigns
- Transfer validated Qualified Material Process (QMP) packages to the Production Engineer for industrialization
- Support verification runs on production printers prior to release of new products
Benefits
- health, dental, vision, 401(k), and paid time off
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What This Job Offers
Job Type
Full-time
Career Level
Entry Level
