ACDC Mechanic

1 Resource Group•San Antonio, TX

19d•Onsite

About The Position

1 Resource Group is seeking an AC/DC Motor Repair Mechanic. You will be responsible for inspecting, troubleshooting, disassembling, repairing, rewinding, testing, and reassembling electric motors, generators, pumps, and rotating equipment. This position works directly in the repair shop and supports quality, safety, and production goals while ensuring repairs meet OEM specifications, EASA standards, and customer requirements.

Requirements

Inspect, troubleshoot, disassemble, repair, rewind, test, and reassemble electric motors, generators, pumps, and rotating equipment.
Work directly in the repair shop.
Support quality, safety, and production goals.
Ensure repairs meet OEM specifications, EASA standards, and customer requirements.
Perform incoming inspections on AC and DC motors, generators, and related equipment.
Document as-found conditions, measurements, and damage.
Identify repair requirements and recommend corrective actions.
Complete inspection reports and repair documentation.
Safely disassemble motors and generators of various sizes and voltages.
Clean components using approved methods including blasting, solvent cleaning, and bake-out processes.
Inspect bearings, shafts, housings, laminations, and winding systems.
Replace bearings, seals, sleeves, and mechanical components.
Perform shaft measurements and alignment checks.
Install and fit replacement components.
Assist with machining and balancing operations when required.
Perform stator and armature winding repairs.
Install winding RTDs, bearing RTDs, thermistors, space heaters, and grounding devices.
Complete lead connections and insulation repairs.
Assist with rewind operations including coil installation, lacing, taping, and soldering.
Perform electrical testing including: Megger testing, Polarization Index (PI), Surge testing, Resistance testing, Hi-Pot testing, Growler testing.
Assist with no-load and load testing of motors and generators.
Verify equipment performance before shipment.
Reassemble repaired equipment according to specifications.
Verify proper clearances, fits, and alignment.
Complete final quality inspections.
Prepare equipment for shipment.

Responsibilities

Perform incoming inspections on AC and DC motors, generators, and related equipment.
Document as-found conditions, measurements, and damage.
Identify repair requirements and recommend corrective actions.
Complete inspection reports and repair documentation.
Safely disassemble motors and generators of various sizes and voltages.
Clean components using approved methods including blasting, solvent cleaning, and bake-out processes.
Inspect bearings, shafts, housings, laminations, and winding systems.
Replace bearings, seals, sleeves, and mechanical components.
Perform shaft measurements and alignment checks.
Install and fit replacement components.
Assist with machining and balancing operations when required.
Perform stator and armature winding repairs.
Install winding RTDs, bearing RTDs, thermistors, space heaters, and grounding devices.
Complete lead connections and insulation repairs.
Assist with rewind operations including coil installation, lacing, taping, and soldering.
Perform electrical testing including: Megger testing, Polarization Index (PI), Surge testing, Resistance testing, Hi-Pot testing, Growler testing.
Assist with no-load and load testing of motors and generators.
Verify equipment performance before shipment.
Reassemble repaired equipment according to specifications.
Verify proper clearances, fits, and alignment.
Complete final quality inspections.
Prepare equipment for shipment.