Sr. Product Development Engineer - ISP Fiber Management (Hybrid)

AFL•Dallas, TX

28d•Hybrid

About The Position

AFL manufactures industry-leading fiber optic cable, connectivity and accessories and provides engineering and installation services for some of the largest telecom customers in the world. Our company was founded in 1984 with a single fiber optic cable and today, we manufacture thousands of products, generate an excess of $2B in revenue, and employ approximately 9,000 associates worldwide. At AFL, we recognize that our employees are our greatest asset. We hire and train each individual, investing in them to ensure success in their careers. With a commitment to professional development and growth, let us connect you to your next career opportunity. The Product Development Engineer - Inside Plant Fiber Management Systems and Racks will work with cross-functional stakeholders on the development, qualification, release, and industrialization of inside plant (ISP) fiber management systems (FMS) and rack products for Telecom Service Provider, Enterprise, and Hyperscale Markets. The Product Development Engineer will drive technical solutions that meet customer requirements utilizing a Stage-Gate process that includes gate reviews, formal and informal communication to commercial & business teams, and frequent in-depth technical reviews with the project leaders.

Requirements

Bachelor of Science in Mechanical Engineering (or other similar technical discipline)
Parametric solid modeling experience (SolidWorks preferred)
8+ years of technical experience conducting new product development.
Design experience with multiple manufacturing techniques (injection molding, sheet metal forming, machining, etc.)
Substantial experience designing metal rack systems with aluminum and sheet metal.
Experience working within an ISO-9001 quality management system.
Effective oral and written communication skills.
Strong interpersonal, influencing and teamwork skills.
Effective time management and organizational skills.
Ability to lead new product development projects from concept through design, development, testing and Industrialization while following a formal stage-gate process using industry recognized project management practices.

Nice To Haves

Fiber Optic industry experience, especially design, development, and/or applications
1-3 years of experience in wire assembly engineering or production processes or similar related experience a plus
1-3 years of experience in the design or development of small-form devices such as medical or related industry a plus
Demonstrated ability to create innovative solutions and designs
Experience analyzing patents and drafting invention disclosures
Project management experience
Substantial to moderate sheet metal part design experience
Knowledge of welded rack assembly for data center applications
Experience with painting and coating of metal assemblies

Responsibilities

Design and develop new ISP (Inside Plant) fiber optic connectivity, cable management, and racks & enclosures products.
Collaborate with other project stakeholders to develop product specifications and requirements for complex development projects.
Conduct product design, detailing and fitment verifications. Develop manufacturing drawings and associated design documentation.
Conduct tolerance analysis and analyze CAD models to ensure proper fitment of parts within assemblies.
Coordinate and build engineering prototypes for design verification of fitment and performance testing.
Lead testing, process, materials, capital, and quality improvement projects.
Define product testing requirements and plans based on industry standards and other relevant inputs.
Direct post design verification testing analysis, as needed, to identify potential design improvement opportunities.
Apply DFx principles (Design for Manufacturing, Design for Assembly, etc.).
Complete DFMEA/PFMEA (Design/Process Failure Modes Effects Analysis).
Apply engineering analysis to make data-driven design decisions.
Use sound engineering principles and practices to develop practical solutions to complex problems and to develop new technologies that serve to evolve AFL's product portfolio.
Interface with cross-functional project teams consisting of product management, application engineering, process and manufacturing engineering, quality, and development engineering during all phases of product development, including ramp-up and release to manufacturing.
Gain and apply comprehensive understanding of fiber optic product installation, test and application methods to all new product development projects.
Provide internal and external customers with product design, applications, and fiber expertise as needed.
Adhere to and promote the environmental, health & safety policies of AFL.
Perform other product development related duties as required.

Benefits

Flexible time off policy
Hybrid: After gaining knowledge of our environment, there is the opportunity for this position to work under our Hybrid schedule working both in the office and remotely
401K Company match (up to 4% - dollar for dollar)
Professional development, training, and tuition reimbursement programs
Excellent medical, dental, vision, and life insurance policy options
Opportunities for career advance with an industry leading company!

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