Sr. Mechanical Design Engineer, Aerodynamic Prototypes, New Program Engineering

Tesla•Hawthorne, CA

2d•$101,080 - $243,390

About The Position

The Sr. Mechanical Design Engineer role within the Aerodynamic Prototype team will lead the design, build & test of physical models in coordination with the Aerodynamics Engineering team. Tesla places a strong emphasis on vehicle aerodynamic optimization, not only for efficiency & range, but for wind noise as well. Our group works closely with Design & other engineering groups to achieve maximum performance with minimal compromise to other attributes. The Aerodynamic Prototype team is small, highly motivated & thrives in a rapid engineering environment. This role offers the rare opportunity to participate in the development of new & genuinely cutting-edge vehicles. You must have a genuine passion for engineering the best EVs in the world.

Requirements

Degree in Mechanical Engineering or equivalent with minimum of 5 years of equivalent experience in a product development environment
Demonstrated proficiency with Finite Element Analysis (FEA), ability to interpret CAE results and integrate recommendations into product designs
Effectively handle multiple priorities, organize workloads, and meet tight delivery timelines. Create schedules and report to leadership how the early design decisions track to critical program level milestones
Proficiency in CAD (Computer Aided Design) software using parametric elements and knowledge-based engineering tools
Detail-oriented personality with effective documentation and reporting
Excellent communicator, resourceful, and mindful of time management
Must be proactive in improving processes & driving projects, examples of this should be provided
Must be willing to travel 10% of working days to support on track & tunnel testing

Nice To Haves

Familiarity with common aerodynamic measurement systems like pressure sensing & load cell hardware
Experience with track testing or wind tunnel testing, either at model or full scale preferred

Responsibilities

Lead the design & create build plans for wind tunnel models that align with the aerodynamicists’ test plans & program deliverables
Execute build plans by designing, releasing & coordinating the build of test properties for wind tunnel & on-vehicle tests
Perform hand calculations & FEA to justify mechanical design decisions for models and ensure structural performance of physical asset
Work with engineers, suppliers, model makers & fabricators to create, assemble, instrument & test high fidelity wind tunnel models & physical mockups
Lead innovation efforts to develop & improve processes continuously
Mentor & support team members and interns through brainstorming sessions and technical design reviews

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program