Sr. Controls Engineer (Aero Manufacturing)

RTX•Wilson, NC

15d•Onsite

About The Position

Collins Aerospace is a leader in technologically advanced and intelligent solutions for the global aerospace and defense industry. Join our dynamic team in Wilson, NC where we are committed to saving lives as an industry leader in the design and manufacturing of fire protection systems for commercial and military aircraft and ground vehicles. If you’re ready to make a difference in your career while contributing to the greater safety of others, apply now to become part of our team! What You Will Learn Exposure to every function of the production operations, at all levels of the site organizational structure (from manufacturing operator to Site Leader), in support of every OEM in the aviation industry. It is an ideal position to dive into the most interesting and impactful production technologies and the learning opportunities are limited solely by time, effort, and curiosity of the individual. Skills required to succeed in a highly matrixed organization – effective communication, accountability through influence and structural expectations, project management, Sales/Inventory/Operations Planning Gain or deepen hands-on experience with Six Sigma and Shainin RedX techniques and develop expertise in Lean Manufacturing

Requirements

Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and minimum 5 years prior relevant experience or an Advanced Degree in a related field
Strong proficiency with PLC platforms (Allen-Bradley preferred; Siemens or Schneider a plus)
Experience with HMI/SCADA platforms such as FactoryTalk, Ignition, WinCC, or Wonderware
Strong understanding of discrete manufacturing systems and industrial automation architectures
Ability to create, read, and interpret electrical schematics, P&IDs, and control narratives
Demonstrated experience troubleshooting production-critical equipment under time-sensitive conditions

Nice To Haves

Aerospace manufacturing experience or work in regulated/high-reliability industries
Experience supporting test equipment, custom automation, or special process equipment
Knowledge of machine safety systems, safety PLCs, and applicable standards (ISO 13849, IEC 62061, NFPA 79)
Familiarity with robotics, motion control, vision systems, or data acquisition systems
Experience with validation, configuration management, and formal change control processes
Experience working in AS9100 or NADCAP-compliant environments
Experience working in Altium or Xpedition Electrical Design Engines
SAP business system experience
Industry certifications such as CORE/Six Sigma/LEAN/Project Management/PE

Responsibilities

Lead the design, programming, commissioning, and support of PLC, HMI, and SCADA systems for aerospace manufacturing equipment and automated production lines
Act as technical lead for controls and automation on production and capital projects, ensuring alignment with manufacturing, quality, and compliance requirements
Troubleshoot and resolve complex control system issues to minimize production downtime and yield loss
Develop, maintain, and enforce controls engineering standards, architectures, and documentation practices
Review and approve electrical schematics, control panel designs, and instrumentation for manufacturability, safety, and compliance
Ensure control systems comply with aerospace, safety, and regulatory requirements (AS9100, NADCAP, OSHA, NFPA, IEC, cybersecurity policies, etc.)
Support Manufacturing Engineering and Operations during equipment startups, process changes, and root cause investigations
Lead change management activities for control system modifications, including risk assessment, validation, and documentation
Interface with IT/OT teams to ensure secure, reliable industrial network architecture
Provide technical mentoring and guidance to junior controls engineers, technicians, and maintenance personnel
Manage and oversee system integrators, OEMs, and automation vendors including Service as the conduit to site resources, ensuring alignment of produced solutions to production needs and standards
Maintain accurate technical documentation, including software backups, change logs, and validation records
Exercise sound mechanical and electrical knowledge to understand operational and design challenges in order to offer practical approach in action as well as guidance to the working team and effective technical communication to internal leaders.
Support the development of strategic production technology roadmaps in alignment with the Wilson Fire Protection Systems’ strategy.

Benefits

Medical, dental, and vision insurance
Three weeks of vacation for newly hired employees
Generous 401(k) plan that includes employer matching funds and separate employer retirement contribution, including a Lifetime Income Strategy option
Tuition reimbursement program
Student Loan Repayment Program
Life insurance and disability coverage
Optional coverages you can buy pet insurance, home and auto insurance, additional life and accident insurance, critical illness insurance, group legal, ID theft protection
Birth, adoption, parental leave benefits
Ovia Health, fertility, and family planning
Adoption Assistance
Autism Benefit
Employee Assistance Plan, including up to 10 free counseling sessions
Healthy You Incentives, wellness rewards program
Doctor on Demand, virtual doctor visits
Bright Horizons, child and elder care services
Teladoc Medical Experts, second opinion program
And more!