Manufacturing Controls Engineer

General MotorsWarren, MI
3dOnsite

About The Position

The Controls Engineer supports machine controls, automation, and robotics activities within a centralized manufacturing engineering organization or plant assembly environment. This role contributes to the development, integration, troubleshooting, and continuous improvement of manufacturing systems to ensure safe, efficient, and high-quality production. Work is performed at the Global Artisan Innovation Center (formerly Pre-Production Operations) in a body shop environment. This role operates in a fast-paced manufacturing and pre-production environment and requires strong problem-solving skills, initiative, and a willingness to deepen expertise in industrial automation and controls engineering.

Requirements

  • 5+ years of experience in Controls Engineering, Robotics, Mechatronics, or a related discipline
  • Experience with Allen-Bradley/Rockwell Automation systems, Fanuc robotics, Siemens HMIs, industrial safety systems, and plant commissioning activities
  • Strong analytical and problem-solving abilities with a desire to grow technical depth
  • Knowledge of GM’s common global controls architecture
  • Ability to work effectively with cross-functional teams and communicate technical information clearly
  • Demonstrated ability to follow established engineering and safety standards

Nice To Haves

  • Bachelor’s degree in Electrical Engineering or a related field
  • 2–4 years of experience in controls or automation engineering
  • Experience supporting body shop manufacturing operations or automotive production environments
  • Familiarity with digital manufacturing tools, equipment commissioning, or automation optimization
  • Demonstrated initiative and ability to manage work with increasing independence
  • Completion of required safety training
  • Completion of Global Manufacturing System (GMS) training
  • Experience working in a unionized manufacturing environment
  • Knowledge of GM Global Controls Standards (GCCH-1, GCCS-2, GRS Certified)

Responsibilities

  • Support the design, integration, and installation of manufacturing equipment and electrical control systems
  • Troubleshoot and perform root-cause analysis for controls, robotics, and automation issues across existing programs and plant operations
  • Collaborate with cross-functional engineering teams and plant personnel to implement reliable controls and automation solutions
  • Develop, modify, and troubleshoot PLC logic, HMI interfaces, safety circuits, and networked control devices such as Cisco IE3400 switches
  • Participate in the development, testing, and deployment of advanced manufacturing and process technologies
  • Provide hands-on electrical and controls support to body shop operations during commissioning, launches, and issue resolution
  • Contribute to continuous improvement initiatives including equipment upgrades, optimization, and minor modifications
  • Monitor and maintain equipment performance to ensure efficient operation and consistent production quality
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