Senior Staff Engineer, Materials & Processes (R4227)
About The Position
As a Materials & Processes Engineer, you will own and shape the entire materials and process specification ecosystem that underpins our next-generation aircraft. You’ll develop the core specifications, tolerance frameworks, and quality assurance processes that define how our vehicles are built and certified. You’ll design ambitious test matrices to qualify and characterize advanced materials and manufacturing methods, partnering closely with cross-functional teams to guide real program decisions and unlock new capabilities. You will also architect airworthiness plans and lead the effort to ensure our materials and processes meet the rigorous requirements needed to put disruptive autonomous aircraft into the sky. This is a highly impactful role where your work directly influences performance, reliability, and safety across the entire platform.
Requirements
- Working knowledge of relevant industry standards including those pertaining to coupon and element level testing and material qualification
- Working knowledge of manufacturing processes (including composite layups, secondary bonding, heat treatment, welding, etc)
- Knowledge of material properties, methods for characterization, and failure mechanisms
- Experience with test design, test execution, and the derivation of material specifications from test results
- Experience with composite materials including prepreg systems and secondary bonding
- Works well in a collaborative setting
- Experience developing process specifications
- Experience working with multifunctional teams in a collaborative setting
Nice To Haves
- Experience with fatigue testing
- Experience with DADT testing
- Experience with non-destructive inspection
Responsibilities
- Develop and maintain material specification database
- Develop and maintain manufacturing process specifications
- Provide guidance for fatigue and corrosion prevention
- Support environmental qualification testing
- Design and implement test plans in support of material, component, and process qualification
- Develop and maintain QA inspection process specifications
- Work with suppliers to ensure proper implementation of process specifications
- Assist with dispositioning of nonconformances
- Ensure compliance with airworthiness standards
- Work with multifunctional teams for selection of materials and manufacturing processes
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
Number of Employees
1,001-5,000 employees
