Senior Mechanical Design Engineer – Custom Robotics & Automation

Impact Solutions • Oak Creek, WI

6d • $120,000 • Onsite

About The Position

This full-time, permanent Senior Mechanical Design Engineer career opportunity is with a premier, custom robotic system integrator. Unlike large corporations where you are restricted to a single niche, this company views its employees as partners and invests heavily in your total professional development; offering cross-training in mechanical, electrical, and advanced controls at no cost to you. With sales estimated to double this year, the environment is dynamic and growth-oriented, yet maintains a stable, employee-first culture that has never had a layoff. You will work on 5-8 unique, non-repetitive custom projects per year, ensuring your work remains challenging and your skills stay at the top of the market. The duties and responsibilities of the successful candidate include the following:

Requirements

• 3+ years of experience in an automation/systems integrator environment with a focus on robotics (FANUC knowledge is highly preferred)
• Mastery of SolidWorks with the ability to create complex assembly drawings, weldments, and system layouts
• Strong background in pneumatic design and mechanical component selection, including sensors (photo-eyes, prox switches, etc.)
• A "Project Manager" mindset—possessing the confidence to lead design reviews and the desire to see a project through from sales concept to shop floor handoff
• Possess a solid work history with a track record of stability and professional growth
• Being a US citizen or Green Card holder with a residence within a 45-minute drive of Oak Creek, WI

Responsibilities

• Lead the mechanical design of custom robotic systems from concept to completion, including EOAT, robot risers, guarding, escapements, and complete system layouts in SolidWorks
• Conduct critical reach and payload studies to determine the correct robot sizing and placement, ensuring all cable solutions and end-effector mounting requirements are met
• Engineer comprehensive pneumatic systems, including valve and manifold selection, filter/regulator sizing, and the creation of detailed pneumatic schematics
• Produce high-detail manufacturing packages featuring BOMs, weldment callouts, sheet metal drawings with appropriate tolerances, and assembly/installation documents
• Drive project success through cross-functional leadership, managing vendor negotiations, leading customer kickoff meetings, and conducting internal design reviews with electrical and shop teams

Benefits

• Pay is highly competitive, ranging up to $120,000 based on experience
• Superior flexible hours where you choose your start time (6:00 AM, 7:00 AM, or 8:00 AM)
• Full-time, permanent W-2 employee with benefits and profit sharing

What This Job Offers

• Job Type: Full-time
• Career Level: Senior
• Education Level: No Education Listed