Senior Manufacturing Engineer (Mechatronic Assemblies)

Assa Abloy•Redwood City, CA

61d•$130,000 - $200,000•Onsite

About The Position

The Senior Manufacturing Design & Process Engineer is responsible for the development, implementation, and optimization of manufacturing processes for new and existing products that utilize Mechatronic assemblies. This role requires a heavy emphasis on statistical analysis and data-driven methodologies to ensure we meet quality, yield, and output targets. The position involves close collaboration with design engineering, quality teams, and international manufacturing partners.

Requirements

Bachelor's or MS degree in Mechatronics, Robotics, Product Design Electromechanical Systems
3+ years of experience focused on working with precision mechanical or mechatronic assemblies for consumer products.
Strong understanding of and/or experience with products that use mechatronic technology (e.g. actuators, haptics, linear motors)
Strong understanding of and/or experience with assemblies that utilize sensors
Strong competency in interpreting mechanical drawings and applying Geometric Dimensioning and Tolerancing (GD&T) principles to tolerance stack-up analysis.
Proficiency with data querying languages (SQL) and scripting for data analysis (Python).
Demonstrated expertise in statistical analysis software (JMP, Minitab, or similar with scientific computing libraries).
Extensive practical application of SPC, including control chart implementation (e.g., I-MR, Xbar-R) and interpretation.
In-depth experience designing and analyzing DOEs (e.g., factorial, response surface) to solve complex process problems.
Thorough understanding and execution of Measurement System Analysis (MSA) and GR&R.
Expertise in process capability analysis (Cp/Cpk) and its application for process validation and monitoring.
Demonstrated project management skills in a cross-functional, global environment.
Ability to work independently and manage evolving priorities.
Experience working directly with international Original Equipment Manufacturers (OEMs) and Contract Manufacturers (CMs).
Ability to support a travel schedule of approximately 25% to manufacturing and supplier sites.

Responsibilities

Process Development & Control: Design, implement, and maintain statistically controlled (SPC) manufacturing processes. Develop and automate data collection systems using data analysis tools to monitor key process indicators.
New Product Introduction (NPI): Act as the primary manufacturing interface to the design engineering team. Use statistical tolerance analysis, Gage Repeatability & Reproducibility (GR&R), and Design of Experiments (DOE) to guide Design for Manufacturability (DFM) and Design for Assembly (DFA) activities.
Data Analysis and Visualization: Perform rigorous analysis of manufacturing data to identify sources of variation and drive corrective actions. Create and maintain process monitoring dashboards using data analysis tools to report on
Automation & Equipment Engineering: Act as the technical lead for the specification, characterization, and qualification of automated and manual assembly and inspection equipment. Use process capability data (Cp/Cpk) to validate equipment performance against design and production requirements. Engage with vendors to ensure equipment meets technical specifications.
Continuous Improvement: Utilize formal problem-solving methodologies (e.g., Six Sigma, FMEA) to systematically improve manufacturing line performance, reduce scrap, and increase throughput.