PVC Process Engineer: B-Shift

Magna International•Liberty, MO

About The Position

What we offer: At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are. Group Summary: Cosma provides a comprehensive range of body, chassis and engineering solutions to global customers. Through our robust product engineering, outstanding tooling capabilities and diverse process expertise, we continue to bring lightweight and innovative products to market.

Requirements

Attain wastewater treatment certification within 12 months of position start.
Hazardous Waste Training Level 1; DOT Hazmat Training.
Licensed forklift operator.
Confined space training.
Bachelor’s degree in mechanical engineering, Industrial Engineering, Manufacturing Technology, Materials Science, Polymer Engineering, Chemical Engineering, or related field.
3+ years of hands-on experience managing manufacturing processes for PVC or similar thermoplastic materials, preferably in the automotive sector.
In-depth knowledge of PVC properties, formulations, processing methods, and application techniques.
Experience with hydraulic and pneumatic systems
Proven expertise in operating and maintaining PVC application equipment such as extrusion, coating, or spraying lines.
Strong problem-solving skills and ability to quickly address process deviations or technical issues.
Knowledge of automotive manufacturing standards and quality requirements.
Familiarity with process control systems and production monitoring tools.
Thorough knowledge of the spray equipment, process, and chemicals must be demonstrated either through job performance, certification, or through vendor training programs
Reading, analyzing and interpreting general business periodicals, professional journals, technical procedures, and or governmental regulations
Writing reports, business correspondence, and procedure manuals
Presenting information and responding to questions from groups of managers, clients, customers, and the public.
Leading discussions, meetings, presentations and forums
Communication free of vulgarity, profanity, hearsay and menace in spoken, written and published form
Electronic Communication Means (telephone, fax, video conferencing, web conferencing, etc.).
Mathematical concepts such as probability and standard inference, and fundamentals of plane and solid geometry and trigonometry
Concepts such as fractions, percentages, ratios and proportions
Metric and imperial measurement systems
Statistical analyses
Specification and Problem definition, data collection, fact determination, drawing valid conclusions, and formulating clear recommendations
Quick interpretation and formulation of argument, counter opinion and factual statement for negotiation conclusion
Interpret an extensive variety of technical instructions in mathematical or diagram form.
Ability to simultaneously deal with several abstract and concrete variables.
and/or cold industrial manufacturing environment.
The physical demands require the paint technician to regularly move about the facility and maintain the paint system without fail. The paint technician must be able to move drums of chemicals and operate heavy-duty floor cleaning equipment. The technician must be able to stand for a prolonged period and be able to climb and lift to 50 pounds on a frequent and repetitive basis.
Must be able to lift to 75 pounds.
Will occasionally work at heights of up to 40 feet and in confined spaces.
Must be able to work in various locations within and outside the manufacturing plant.
Must be able to rotate working shifts and weekend overtime to meet department requirements with a minimum amount of supervision.
Exposed regularly to elements such as temperature and noise.
Safety precautions to be observed in the maintenance and installation of electronic and mechanical equipment.
Must be comfortable with working at heights and within confined spaces.
Personal tools will be required.
Support and comply with all IATF & ISO14001 procedures and work instructions.
Support a safe and healthful work environment that is free of recognized hazards for all employees, contractors, and visitors.
Cooperate with all local, state, and federal agencies, such as OSHA or the EPA, in the event of an inspection.
Know and follow all applicable EH&S Policies and Procedures.

Nice To Haves

Six Sigma or Lean Manufacturing certification preferred.
Experience with cathodic electrodeposition coatings and wastewater treatment for cathodic electrodeposition coatings preferred

Responsibilities

Adhere to all EPA, MoDNR, and OSHA regulations.
Maintain wastewater compliance with city codes.
Comply with Environmental Management System per ISO-14001 requirements.
Manage and oversee daily operations of the PVC application line dedicated to producing automotive battery trays.
Monitor process parameters to ensure consistent quality and adherence to specifications.
Troubleshoot and resolve technical issues related to PVC application processes, equipment, and production workflows.
Maintain and update equipment records, schematics, blueprints, and files in an orderly fashion.
Able to read and interpret equipment instructions, diagrams, schematics, and mechanical prints.
Able to read and interpret customer specs pertaining to power-coating requirements.
Manages and analyzes chemical levels in tanks based on data received from titrations, conductivity, pH concentration readings, parts appearance, and appearance of liquid in tanks.
Analyze pH, conductivity, and titration levels data.
Responsible for all record keeping of pH findings, concentrations, quantity of chemicals used, and any unusual chemical-related findings.
May use sampling, testing, and measuring techniques, and perform quantitative and qualitative analyses to determine water pollution levels.
May maintain records pertinent to special sampling projects performed in conjunction with governmental agencies and private institutions.
Ability to read complicated drawings, mathematics, handbook formulas, and a variety of testing and measuring instruments.
Analyzes processes in respective areas and recommends improvements in quality and productivity.
Train and/or assist in training other paint technicians to successfully operate and maintain the system in accordance with this job description and company policies.
Lead or assist in developing, implementing, and updating written operations procedures and inspection standards for all paint systems.
Solve and/or assist in solving production, quality, health, safety, and environmental problems to ensure optimal production efficiency.
Communicate with maintenance manager and maintenance area/shift leaders and other plant personnel about maintenance and quality concerns, providing complete action plans and status reports as and when required.
Work with production and other departments on basic troubleshooting and corrections for everyday issues.
Attend daily pre-shift meetings and carry out assigned workloads as directed by shift/area leaders.
Conduct shifts carry over with other employees and communicate issues.
Produce timely, neat, and accurate reports documenting paint and wastewater treatment system performance.
Conduct equipment calibration and verification; maintain necessary documentation.
Safely use equipment and chemicals required for pre-treatment/paint testing.
Encourage safety and good housekeeping practices and lead by example, including wearing specified personal protective equipment.
Attend training as required.
Operating computer and software is necessary to monitor system parameters.
Promote and facilitate Open Door process, effective communication, and Fair Treatment.
To work in a safe, quality-minded and productive manner with a sense of urgency to achieve maintenance deadlines and to attain production priorities as scheduled.
Participate in Continual Improvement activities.
Adhere to customer requirements, Business Operating System, and company policies.
Maintain punctuality and outstanding attendance record.
Follows and supports LMV Automotive System’s and Magna’s operating principles,
Supports efforts to achieve department goals and plant goals on Employee Opinion Survey.
Works with vendors and/or contractors, displaying company values of honesty and integrity.
Works with all shifts in design and development of improving methods and equipment through continuous improvement and lean manufacturing principles.
May be required to adjust shifts as necessary.
Perform other duties as assigned.