Prototype Fabrication Specialist

GE Aerospace•Dayton, OH

1d•Onsite

About The Position

The Prototype Fabrication Specialist will build, rework, repair, and test prototype aircraft generators, power conversion boxes, and wiring harnesses in a development and lab environment. This role supports new product introduction and technology maturation by converting engineering concepts and designs into high-quality hardware used in laboratory testing and demonstration. Position is located at the EPISCenter in Dayton, OH

Requirements

Associate’s Degree in a technical field (electro-mechanical, electronics, industrial, or related) from an accredited institution and a minimum of 2 years of experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance; Or a high school diploma or GED with a minimum of 4 years of military or industrial experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance.
This role requires access to U.S. export-controlled information. Therefore, employment will be contingent upon the ability to prove that you meet the status of a U.S. Person as one of the following: U.S. lawful permanent resident, U.S. Citizen, have been granted asylee or refugee status (i.e., a protected individual under the Immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3)).

Nice To Haves

Hands-on electro-mechanical experience in the fabrication, design, development, or maintenance of power generation equipment (generators, motors, alternators, or similar rotating machinery).
Familiarity with IPC standards such as IPC-J-STD, IPC-610, and IPC-620 for soldering and cable or harness assembly.
Ability to organize, clarify, and interpret technical requirements from drawings, specifications, and procedures.
Technical writing experience, including the ability to document build procedures, test setups, and test results clearly.
Experience using AutoCAD or other CAD tools to review drawings, mark up changes, or support simple layout updates.
Strong oral and written communication skills with a demonstrated ability to work effectively in a cross-functional team environment.
Proficiency with MS Office tools (Excel, Word, PowerPoint, Outlook) for reporting and communication.
Light machining and sheet metal experience (drilling, tapping, cutting, basic fixture fabrication) preferred.
Motor or generator winding experience is a strong plus.
Demonstrated hands-on, shop-floor mindset with high attention to detail and a focus on safety and quality.

Responsibilities

Prototype build, rework, and repair Build, rework, and repair prototype aircraft generators, including stators, rotors, and associated subassemblies.
Build, rework, and repair power conversion boxes and related electro-mechanical assemblies.
Fabricate, assemble, and rework wiring and cable harnesses to support prototype systems and test setups.
Perform hands-on assembly, integration, and troubleshooting of prototype hardware in an R&D and lab environment.
Installation, test, and support equipment Install, instrument, and prepare prototype hardware for laboratory and rig testing.
Build, install, and test support equipment, including but not limited to circuit boards, cable harnesses, test fixtures, and hydraulic or pneumatic support systems.
Operate standard lab and shop equipment (hand tools, power tools, meters, oscilloscopes, test stands) to support development testing.
Technical interpretation and execution Read, interpret, and apply electrical schematics, mechanical drawings, assembly drawings, and wiring diagrams to complete assigned tasks.
Leverage prior designs, build records, and best practices where appropriate to improve quality and efficiency.
Provide feedback to engineers and designers on design-for-assembly, manufacturability, and serviceability based on hands-on build experience.
Collaboration, communication, and documentation Communicate status, technical issues, and risks clearly and promptly to project leaders, engineers, and management.
Work closely with engineering, test, and manufacturing teams to clarify requirements and resolve technical issues.
Document build steps, test setups, test results, and nonconformances in accordance with internal procedures.
Maintain accurate records, travelers, and build logs to ensure traceability and repeatability.
Safety, quality, delivery, and cost Follow all safety procedures, lab practices, and EHS requirements when working with high voltage, rotating machinery, and test equipment.
Ensure work is performed on schedule, within budget, and to required quality standards.
Support continuous improvement activities in the lab, including 5S, standard work, and process improvements.