Engine Response Technician

TURBINE ENGINE SPECIALISTS INC•Fort Worth, TX

7d•Onsite

About The Position

Engine Response Technician Position Summary The Engine Response Technician is responsible for rapid response repair and correction of engine hardware discrepancies identified during disassembly, inspection, and build. This role specializes in stud repair and replacement, threaded insert installation, nut plate installation, minor component repairs, and coordination of outside vendor repairs to prevent production delays. The position plays a critical role in maintaining engine build flow, reducing turnaround time, and controlling repair costs.

Requirements

High school diploma or equivalent required.
2+ years aviation engine shop or maintenance experience preferred.
Machinist or tool-making experience strongly preferred.
Experience operating drill presses, taps, reamers, and precision measuring instruments.
Experience with threaded insert systems and aviation hardware repair.
Ability to read and interpret technical manuals and engineering drawings.
Familiarity with business jet engines (TFE731, HTF7000, CFE738 preferred).
Knowledge of FAA Part 145 Repair Station procedures preferred.
Strong mechanical aptitude
Precision drilling and thread repair expertise
High sense of urgency
Strong attention to detail
Ability to work independently under schedule pressure
Effective communication skills

Responsibilities

Rapid Response Hardware Repair · Remove and replace damaged or incorrect studs.
Install threaded inserts (Heli-Coil, Keensert, etc.) per OEM specifications.
Drill, tap, and restore damaged threaded holes.
Install nut plates and approved fastening systems.
Perform minor non-structural repairs in accordance with CMM/SRM limits.
Repair stripped threads and hardware attachment points.
Ensure proper torque application and hardware installation per specifications.
Production Support · Respond quickly to discrepancies identified during inspection or build.
Minimize engine build stoppages due to hardware issues.
Work closely with inspection, assembly, and quality departments.
Support on-time engine delivery schedules.
Outside Repair Management · Identify parts requiring outside repair services.
Coordinate shipment and tracking of components sent to vendors.
Monitor turnaround times to avoid production delays.
Review returned documentation for compliance and completeness.
Communicate repair status to Production Control and Management.
Compliance & Documentation · Interpret CMMs, service bulletins, and engineering drawings.
Perform repairs in compliance with FAA Part 145 Repair Station requirements.
Accurately document all work performed in work orders and repair records.
Maintain tool control and use calibrated equipment.