CNC Mazak Mill Operator

Rusco Manufacturing•Machesney Park, IL

About The Position

Position Overview: The CNC Mazak Mill Operator is responsible for setting up, operating, and maintaining Mazak CNC milling machines. The ideal candidate will ensure the efficient production of high-quality parts according to engineering specifications, while maintaining a safe and organized work environment. The operator will be responsible for reading blueprints, making precise adjustments, and ensuring machines are running optimally to meet production goals. Work Environment: Manufacturing floor environment with exposure to machining tools, heavy equipment, and moving parts. Regular noise and possible exposure to coolant, lubricants, and dust. Safety protocols are strictly enforced.

Requirements

High School Diploma or GED required; technical certification or training in CNC operation is a plus.
Minimum of 3-5 years of experience operating CNC milling machines, preferably Mazak models.
Proficiency in reading and interpreting blueprints, engineering drawings, and work orders.
Experience with Mazatrol or similar CNC programming software.
Strong knowledge of machining principles, tolerances, and inspection methods.
Familiarity with basic tool selection, setup, and cutting tool materials.
Ability to lift up to 50 pounds.
Ability to stand for long periods and work in a fast-paced environment.
Strong manual dexterity and attention to detail.
Strong communication skills for collaborating with team members and supervisors.
Problem-solving abilities and proactive attitude towards troubleshooting and continuous improvement.
Excellent time management and organizational skills.

Nice To Haves

CNC programming experience (outside of basic editing) is a plus.
Experience with Mazak Multi-Pallet Systems and advanced Mazak features.
Knowledge of Lean Manufacturing principles.

Responsibilities

Set up and operate Mazak CNC milling machines (Vertical and Horizontal).
Load raw materials and ensure that the correct tooling, fixtures, and machine parameters are used for each job.
Select and install appropriate tools for the CNC machine, including tool changes during operations.
Load and run programs based on part specifications.
Interpret blueprints, work orders, and engineering drawings to determine machine settings and operations.
Edit and fine-tune CNC programs using Mazatrol, or other relevant control software, to optimize machine performance.
Adjust machine speeds, feeds, and tool offsets to maintain production standards.
Inspect parts for accuracy using precision measuring instruments, such as calipers, micrometers, and height gauges.
Perform in-process inspections to ensure quality standards are maintained throughout production.
Work with quality control teams to resolve any discrepancies or issues with parts.
Perform basic maintenance tasks such as cleaning machines, lubricating components, and checking for wear.
Troubleshoot machine malfunctions and make adjustments or repairs when necessary.
Report any major mechanical issues to the maintenance department.
Adhere to all safety guidelines and maintain a clean, organized work environment.
Follow all standard operating procedures (SOPs) and ensure compliance with company policies and regulations.
Wear appropriate personal protective equipment (PPE) at all times.
Maintain accurate records of machine setups, production times, and quality inspections.
Communicate with supervisors and other team members to ensure production targets are met and any issues are promptly addressed.
Report on any issues regarding tool wear, material defects, or equipment malfunctions.