Tool and Die Engineer

Bocar US • Tanner, AL

10h

About The Position

We are seeking a highly skilled and strategic Tooling Engineer to participate in the development of strategic planning for tooling, manage engineering changes, and execute optimization projects for high-pressure casting tool design. This role is critical in driving innovation, solving complex design problems, leading special projects, and contributing to significant cost reduction initiatives. The successful candidate will leverage technical knowledge, extensive experience, and analytical systems to achieve the plant's vision, objectives, and sustainable growth based on continuous improvement principles.

Requirements

• A Bachelor’s degree in an Engineering field is required.
• Must have at least 5 years of prior work experience in HPDC (High-Pressure Die Casting) automotive industry design.
• Minimum of 2 years of CNC programming experience.
• Must have 3+ years of experience in CAM (Computer-Aided Manufacturing) software.
• CAD software proficiency is highly advantageous.
• English proficiency is required.

Nice To Haves

• Experience in advanced simulation tools.
• Knowledge of tooling design concepts.
• Hypermill experience is a plus.
• English proficiency is required.

Responsibilities

• Actively participate in the development of the annual budget and strategic planning for replacement tooling, aligning with the plant’s financial objectives.
• Execute quotations and feasibility studies for engineering changes, utilizing machine capacity analysis, tooling design concepts, and advanced simulation tools like MAGMA analysis, to secure successful projects and new business opportunities.
• Ensure optimal tooling performance by managing the fine-tuning of tooling through the application of best design concepts, functional improvements, and lessons learned, sustaining core business indicators such as cycle time and quality.
• Lead improvement projects targeting scrap reduction, OEE (Overall Equipment Effectiveness), and productivity using analytical methods and simulation data to exceed plant objectives.
• Manage technical documentation for tooling design, modifications, improvements, and disposition through a meticulous clinical file system to optimize lifecycle management.
• Resolve complex tooling design issues by researching technological advancements alongside clients and suppliers, supporting the future of HPDC tooling concepts.
• Drive PCRS (Process Cost Reduction System) projects, proposing optimizations to customer product designs using Bocar Group's standard methodology to reduce shared costs and exceed customer service expectations.

Benefits

• Medical (with 100% employer-paid option), dental, vision, and prescription coverage.
• Flexible Spending Account (FSA).
• Short- & long-term disability insurance.
• 100% company-paid basic life and AD&D insurance (with optional critical illness coverage).
• 401(k) plan with company match.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Number of Employees: 5,001-10,000 employees