Systems Control Electrical Technician

BlueScope•Marietta, GA

21d

About The Position

BlueScope Coated Products is one of the largest coil coating companies in the United States, with facilities across the country. With more than four decades of expertise providing painted metal coils and toll processing services for industries in the construction and consumer product markets, we pride ourselves on delivering premium quality, reliable service, and ongoing innovation to our customers. The Systems Technician shall perform maintenance-related support ensuring the production line produces a repeatable, high-quality product meeting internal and customer quality standard. This is accomplished through programming ladder logic systems to automate repetitive tasks, eliminating safety risks, and responsive troubleshooting when targets are missed. Rewrite or modify PLC ladder logic programs to achieve the plant’s Key Performance Indicators. Be the liaison and “change agent” between operators, leaders, and management’s wants and needs with a safety mindset. Evaluate machinery’s PLC systems to ensure end-of-life items are prioritized for replacement before extensive downtime or impact on safety, throughput, or quality. These duties require managing capital projects and ROI calculations from statistical data. Act as project leader on new equipment procurement, installation, and commissioning. Developing and reviewing Standard Operating Procedures (SOPs). Developing and organizing training material to transfer appropriate process/production and safety knowledge to associates. Train operations and maintenance users in new systems operations and maintenance activities. Perform Safeguard techniques and document changes made to programs to prevent inadvertent loading of obsolete programs or complete loss from corrupted memory or files. Ensure all systems have secure protection protocols consistent with BlueScope standards. Month-end reporting. Compile data for key maintenance performance indicators. Make recommendations for improvements based on data. Assist with all safety issues related to production and ensure that safety goals are achieved. They are engaging associates in all aspects of safety, meetings, conversations, and incident reporting. Create, evaluate, and revise preventive maintenance procedures that drive a reduction in unscheduled downtime, and increase reliability/predictability and consistent quality performance.

Requirements

Allen and Bradley RS Logix 5000 certification plus 1 year of Directly Programming (no assisting others) or 4 years solo programming and commissioning on multiple platforms.
Must be able to perform mathematical equations to program PLC such as slope, strip weight tension, coil diameter increase, and RPM to Feet per minute and scaling.
Maintain the ability to wear a respirator
Maintain the ability to drive a forklift
The ability to read and comprehend documents including: safety rules, operating and maintenance instructions, procedure manuals and simple correspondence.
Also, the ability to communicate information in small group situation’s to other employees.
Ability to calculate figure’s and amounts such as fractions, percentages, area, circumference and volume.
Ability to apply common sense understanding, to perform work instruction’s that are furnished in written, oral and/or diagram form also, the ability to solve problems’ that involve multiple variables’ in a standard situation.
While performing the duties of this job, the employee is regularly required to talk or hear.
The employee is frequently required to walk.
The employee is occasionally required to stand; sit; bend; stoop; use hands to handle or feel objects, tools, or controls; reach with hands and arms; climb or balance.
The employee will be required to be capable of lifting a minimum weight of 75 pounds.
Specific vision abilities include close-up and distance vision, color vision, peripheral vision, and depth perception.

Nice To Haves

2 years of mechanical background and experience to aide during PID tuning.

Responsibilities

Programming ladder logic systems to automate repetitive tasks, eliminating safety risks, and responsive troubleshooting when targets are missed.
Rewrite or modify PLC ladder logic programs to achieve the plant’s Key Performance Indicators.
Be the liaison and “change agent” between operators, leaders, and management’s wants and needs with a safety mindset.
Evaluate machinery’s PLC systems to ensure end-of-life items are prioritized for replacement before extensive downtime or impact on safety, throughput, or quality.
Managing capital projects and ROI calculations from statistical data.
Act as project leader on new equipment procurement, installation, and commissioning.
Developing and reviewing Standard Operating Procedures (SOPs).
Developing and organizing training material to transfer appropriate process/production and safety knowledge to associates.
Train operations and maintenance users in new systems operations and maintenance activities.
Perform Safeguard techniques and document changes made to programs to prevent inadvertent loading of obsolete programs or complete loss from corrupted memory or files.
Ensure all systems have secure protection protocols consistent with BlueScope standards.
Month-end reporting.
Compile data for key maintenance performance indicators.
Make recommendations for improvements based on data.
Assist with all safety issues related to production and ensure that safety goals are achieved.
Engaging associates in all aspects of safety, meetings, conversations, and incident reporting.
Create, evaluate, and revise preventive maintenance procedures that drive a reduction in unscheduled downtime, and increase reliability/predictability and consistent quality performance.