Synthesis Operator

Sun Chemical Corporation

2d • Onsite

About The Position

The Synthesis Operator safely executes multi‑step chemical production processes to meet business needs. This role operates DCS/PLC‑controlled reactions, performs in‑process quality testing, troubleshoots equipment and process issues, maintains accurate documentation, and supports training of new operators while adhering to all safety, environmental, and quality requirements.

Requirements

• High School Diploma or equivalent.
• 4 years of production operations experience.
• Ability to lift 50 lbs. and meet physical requirements (standing, climbing, kneeling, ladder use, full vision range).
• Understanding of 5S, visual management, KPIs, and standard work.
• Strong communication and organizational skills.
• Ability to learn Microsoft Office, DCS, and PLC systems.

Nice To Haves

• Experience in batch chemical operations.
• Experience in a PSM‑regulated environment.
• Lean/Six Sigma training or certification.

Responsibilities

• Operate and monitor multi‑step organic synthesis reactions and distillation processes using DCS/PLC systems.
• Adjust process parameters to maintain safe, efficient, and high‑quality production.
• Execute daily production activities using SOPs and shift notes; complete batch cards and shift documentation.
• Maintain housekeeping standards and operate material‑handling equipment (hoists, forklifts).
• Handle hazardous, flammable, and toxic chemicals in compliance with OSHA PSM.
• Perform LOTO, safe‑work permitting, and emergency response procedures as required.
• Follow all EHS, Responsible Care®, and ISO 9001:2015 requirements.
• Conduct in‑process QC testing (GC, titration, pH, conductivity, wet chemistry).
• Interpret analytical data and make real-time process adjustments to meet product specifications.
• Diagnose issues with analytical instruments, process equipment, and control systems.
• Assist with equipment inspections, calibration checks, and communication of maintenance needs.
• Maintain accurate batch records, logbooks, and electronic entries in compliance with PSM, ISO, and internal quality systems.
• Use MES and Microsoft Office for reporting and communication across shifts.
• Serve as a subject matter expert and provide on‑the‑job training to new operators.
• Participate in RCA, HAZOP, and continuous improvement initiatives using Lean/Six Sigma tools.
• Communicate safety or quality concerns promptly.

Benefits

• We offer a range of market-competitive total rewards that include merit increases, paid holidays, Paid Time Off, medical, dental, vision, short and long term disability benefits, 401(k)+match and life insurance. Eligibility of benefit timing may vary.

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level
• Education Level: High school or GED
• Number of Employees: 5,001-10,000 employees