Staff M&P Engineer, Adhesives

Archer • San Jose, CA

13d • $152,000 - $190,000

About The Position

We are seeking a skilled Materials and Process Engineer to lead material qualification efforts supporting FAA certification for both powertrain and composite structural components of our next-generation electric vertical takeoff and landing (eVTOL) aircraft, certified under 14 CFR Part 23. This role involves managing internal and external testing programs, overseeing FAA-conformed qualification plans, and ensuring materials and processes meet performance and regulatory standards. The ideal candidate will have hands-on experience with mechanical testing equipment, adhesive bonding evaluations, and composite materials testing.

Requirements

• Bachelor’s degree in Materials Science, Chemical Engineering, Mechanical Engineering, or a related field; Master’s preferred.
• 10+ years of experience in aerospace or electric vehicle materials and process engineering.
• Hands-on experience operating mechanical test equipment and managing material qualification programs.
• Strong understanding of FAA material qualification requirements under 14 CFR Part 23.
• Familiarity with composite manufacturing, adhesive bonding testing, and resin systems (epoxy, polyurethane).
• Knowledge of relevant standards including ASTM, MIL, and FAA Advisory Circulars.

Responsibilities

• Set up and manage an internal materials test lab, including mechanical test equipment and procedures.
• Operate and maintain mechanical testing systems for tension, compression, shear, fatigue, and adhesive bonding evaluations.
• Develop and oversee FAA-conformed material qualification programs, executed both in-house and at external laboratories.
• Author and maintain material and process specifications, test plans, qualification procedures, and certification documentation.
• Collaborate with design, manufacturing, and certification teams to ensure materials and processes meet performance and regulatory requirements.
• Analyze test data, support failure investigations, and implement corrective actions.
• Provide technical guidance on materials selection and process development for powertrain systems and composite structures.
• Interface with FAA, DERs, and other regulatory bodies to support certification and conformity activities.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level