STA Launch Engineer

Ford Motor • Dearborn, MI

9h • $84,480 - $162,120 • Hybrid

About The Position

In this position... Implement commodity-specific business plans to ensure your suppliers exceed all corporate launch, quality, capacity, warranty metrics, and vehicle delivery Lead cross-functional decisions with Ford & Supplier leadership to drive resolution of open issues. Implement actions to ensure zero vehicle losses from suppliers Principal for on-site troubleshooting and corrective actions for emergency supplier situations Lead adherence to Ford standards (i.e.Q1) Responsibilities What you'll do … Drive assessment & validation of manufacturing feasibility at identified supplier sites Execute the Production Part Approval Process (PPAP) and Advanced Quality Planning Process (APQP) Use available data, metrics, and business plans to drive future sourcing decisions ensuring improved future quality Implement commodity-specific business plans to ensure your suppliers exceed all corporate launch, quality, capacity, warranty metrics, and vehicle delivery Lead on-site troubleshooting and corrective actions for emergency supplier situations Identify all the New Tooled End Items for the program including Multi-Party Agreements and directed tier 2 suppliers Develop program specific NTEI file containing pertinent part number information. Load and maintain program information in the eAPQP - Advanced Product Quality Planning System (include late starters, design changes, VPP updates, etc) Obtain site codes for each NTEI from Program Purchasing to initiate eAPQP Schedule A submission requests Train suppliers and cross functional team members, as required, on the Supplier Engagement Process and the APQP/PPAP (Production Part Approval Process) Readiness Assessment Tracking PPAP and Schedule A (External Supplier APQP/PPAP Readiness Assessment) status and submission requirements to the Site STA Organization and Supply Base Prepare standard documents for all Milestone Reviews, Special Attention Reviews (SAR) and New Model Launch (NML) Assessment. Drive resolution of all YELLOW/RED deliverables with cross functional team members. Aggressively manage and review Phased PPAP status and timing plans to deliver on time Phase PPAP approvals Arrange cross functional meetings to drive PPAP issues resolution and manage action plans to assure on time PSW approvals Proactively monitor, manage and escalate significant issues inhibiting Supplier PPAP/launch risks Support Start up Meetings / FCPA (Ford Consumer Product Audit), VOCF (Voice of Customer Fleet), Campaign Prevention/Fresh Eyes, Craftsmanship, R202, Hard Rocks, Shortage meetings, White Board reviews Represent and be supplier advocate in Cross-Functional Meetings Lead Priority supplier selection using GPDS Priority filter, facilitate concurrence with PD (Product Development), Purchasing and Site STA (Supplier Technical Assistance) and notify suppliers Lead Supplier Champion Process supplier selection using Supplier Champion filter, facilitate concurrence with PD (Product Development), Purchasing and Site STA (Supplier Technical Assistance) Manage and track on-time completion of GPDS priority supplier team evaluations Participate in PAT (Program Activity Team), PST (Program Steering Team) and PMT (Program Module Team) change control meetings. Collaborate with CPMT (Component Program Module Team) leader

Requirements

• Bachelor of Science/ Engineering or equivalent combination of relevant education and experience.
• 5+ years’ experience in one or more, but not limited to the following manufacturing process: Casting, Machining, Forging, Stamping, Welding, Plastic/Rubber Molding, Brazing, Sintering, Automated/Manual Assembly Processes, Controls Automation programming, Paint, Chroming, SMC
• Ability to develop and present materials to leadership on short notice
• Ability to lead resolution of manufacturing, quality, and/or capacity issues on-site with suppliers
• Ability to travel in the US, Canada, and Mexico approximately 50-75% of the time

Nice To Haves

• MBA/MS preferred – Chemical/Electrical/Mechanical Manufacturing, maintenance, and quality operations experience
• Extensive knowledge in manufacturing
• Knowledge of AIAG (APQP), Product Planning Approval Process (PPAP) and extensive use of Quality Tools (5 Why, 8D, etc)

Responsibilities

• Drive assessment & validation of manufacturing feasibility at identified supplier sites
• Execute the Production Part Approval Process (PPAP) and Advanced Quality Planning Process (APQP)
• Use available data, metrics, and business plans to drive future sourcing decisions ensuring improved future quality
• Implement commodity-specific business plans to ensure your suppliers exceed all corporate launch, quality, capacity, warranty metrics, and vehicle delivery
• Lead on-site troubleshooting and corrective actions for emergency supplier situations
• Identify all the New Tooled End Items for the program including Multi-Party Agreements and directed tier 2 suppliers
• Develop program specific NTEI file containing pertinent part number information.
• Load and maintain program information in the eAPQP - Advanced Product Quality Planning System (include late starters, design changes, VPP updates, etc)
• Obtain site codes for each NTEI from Program Purchasing to initiate eAPQP Schedule A submission requests
• Train suppliers and cross functional team members, as required, on the Supplier Engagement Process and the APQP/PPAP (Production Part Approval Process) Readiness Assessment
• Tracking PPAP and Schedule A (External Supplier APQP/PPAP Readiness Assessment) status and submission requirements to the Site STA Organization and Supply Base
• Prepare standard documents for all Milestone Reviews, Special Attention Reviews (SAR) and New Model Launch (NML) Assessment.
• Drive resolution of all YELLOW/RED deliverables with cross functional team members.
• Aggressively manage and review Phased PPAP status and timing plans to deliver on time Phase PPAP approvals
• Arrange cross functional meetings to drive PPAP issues resolution and manage action plans to assure on time PSW approvals
• Proactively monitor, manage and escalate significant issues inhibiting Supplier PPAP/launch risks
• Support Start up Meetings / FCPA (Ford Consumer Product Audit), VOCF (Voice of Customer Fleet), Campaign Prevention/Fresh Eyes, Craftsmanship, R202, Hard Rocks, Shortage meetings, White Board reviews
• Represent and be supplier advocate in Cross-Functional Meetings
• Lead Priority supplier selection using GPDS Priority filter, facilitate concurrence with PD (Product Development), Purchasing and Site STA (Supplier Technical Assistance) and notify suppliers
• Lead Supplier Champion Process supplier selection using Supplier Champion filter, facilitate concurrence with PD (Product Development), Purchasing and Site STA (Supplier Technical Assistance)
• Manage and track on-time completion of GPDS priority supplier team evaluations
• Participate in PAT (Program Activity Team), PST (Program Steering Team) and PMT (Program Module Team) change control meetings.
• Collaborate with CPMT (Component Program Module Team) leader

Benefits

• Immediate medical, dental, and prescription drug coverage
• Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Vehicle discount program for employees and family members, and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level