Sr. System Engineer - Swaybar

American Axle & Manufacturing•Detroit, MI

59d

About The Position

Join the rapidly growing team of motivated Systems Engineers at AAM developing the industry's state of the art driveline products! Our Senior System Engineers work in a team environment to take our customer's vision and turn it into products using proven industry system engineering tools and processes. Our projects are highly complex and require strategic direction, cross-disciplinary integration and testing, and ingenuity of approach. Our Senior System Engineers are also our front line driving engineering oriented problem solving into our development. At AAM, we're bringing the future faster!

Requirements

Bachelor's degree in Engineering (or MS with 3-5 years of professional experience). Advanced engineering degree preferred.
5+ years of product design and development experience, specifically in suspension systems, swaybar tuning, and electromechanical actuator development (both hardware and software).
Extensive experience with swaybar disconnect systems, including their integration, performance tuning, and system optimization.
Proficiency in electromechanical actuator technology, particularly coil actuators, used in suspension and swaybar disconnect applications.
Strong verbal and written communication skills for business and technical documentation.
Ability to create clear, concise formal presentations for internal and external stakeholders.
Strong analytical skills, with the ability to approach complex problems methodically and effectively.
Excellent interpersonal skills, capable of collaborating across teams to drive innovation and resolve technical challenges.

Nice To Haves

Up-to-date knowledge of chassis components, suspension design principles, and swaybar disconnect technology.
Familiarity with the latest advancements in electromechanical actuators, particularly in the context of automotive suspension and swaybar disconnect systems.

Responsibilities

Supports system engineering in the definition of performance requirements, architecture, and interfaces for subsystems such as eMachine, EE Hardware, Gearbox, SW, Controls, Actuation mechanism, Clutch, etc.
Supports System packaging, sizing analyses & design tools for selecting major Subsystems components such as motors, gear ratio, gear reduction mechanism layout, and sensing, etc.
Supports creating test orders / specification and coordinate with cross-functional team to execute the testing.
Coordinates with internal and external cross-functional and global stakeholders to develop and validate subsystems.
Creates engineering documentation and project deliverables such as DFMEA, DFM/DFA, GD&T dimension schemes, etc.
Utilizes CAE tools and methods to drive the design of Systems Subsystems and components. Support CAE Group to perform component FEA, data analysis and tolerance stacks as required.
Supports development testing of Systems where required (Characterization, Calibration, limit samples, etc.)
Works with Subsystems engineering, components engineering & services to release designs and drawings.
Supports product calibration efforts as necessary.
Leads engineering-oriented problem solving (Ishikawa diagrams, 8D, DOEs).
Supports cost estimation to meet bill of materials (BOM) targets, and fully understands cost drivers for design changes.
Schedules, facilitates, and conducts System peer reviews and weekly engineering project status reviews throughout product development process.
Supports creation of engineering project plans with engineering project manager to meet project milestones and deliverables.
Achieves product engineering operational objectives by contributing information and analysis to strategic plans and reviews; preparing and completing action plans; identifying, developing, and implementing process improvements.
Meets product engineering financial objectives by estimating requirements; preparing an annual budget; scheduling expenditures; analyzing variances; initiating corrective actions.
Supports creation & utilization of suitable/efficient processes, tools, and methods for subsystem design and integration (subsystem discipline maturation, innovation, continuous improvement scope).
Works with global stakeholders in developing product roadmap and support the integration of those new components into the organization's portfolio of products.
Actively shares learning and contributes to continuous improvement initiatives.
Leads change management, risk registry, and engineering incident reports. Contribute to product innovation and expansion of product portfolio