Sr. Engineer, Supplier QA

LG Energy Solution Arizona•Queen Creek, AZ

2d•Onsite

About The Position

This position is responsible for ensuring that battery materials and components meet established quality standards, including reliability, usability, and performance. The role directly supports manufacturing quality assurance by conducting failure investigations and root cause analysis, utilizing appropriate analytical methods, technical skills, and equipment. The Senior SQA Engineer is expected to communicate effectively across all levels of the organization to address and resolve quality-related issues in a timely and efficient manner.

Requirements

Minimum of 7 years of experience in quality assurance, preferably in a manufacturing or production environment
Bachelor’s Degree in engineering, quality or related field required
Knowledge of International Automotive Task Force (IATF) 16949 standards
Knowledge of Minitab, Six Sigma, Eight Disciplines Methodology (8D) problem solving
Ability to travel domestic and internationally
Ability to work flexible hours as needed to support resolution of abnormalities impacting operations and work with headquarters and other global sites outside of local time zone
Must be able to properly and regularly utilize the following Personal Protective Equipment (PPE) for a period of up to 12 hours
Safety glasses
Steel-toed shoes
Must be able to perform the following over the course of up to 12 hours per day
Lift/push/pull up to 35 pounds on occasion
Stoop, twist, bend
Reach overhead
Sit and/or stand for lengthy periods
Knowledge of Advanced Product Quality Planning (APQP), inspection equipment and techniques, root cause failure analysis, capability studies, statistical distributions, machine and assembly processes, problem solving, Process Flow Diagram (PFD) / PFMEA / Control Plan, PPAP, 8D / Five whys, team facilitation and geometric dimensioning and tolerance
Defining and understanding the roles of Standard Operating Procedures (SOPs), Control Plans, Critical to Quality (CTQs), and parameters for conducting Process Audits
Positive, dedicated attitude and effective in team environment to achieve given goals within due dates
Self-management and accountability for assigned tasks and ensuring successful completion
Ability to analyze data and prepare reports, statements, and projections, including graphical analysis in Minitab
Critical thinking and an analytical approach to problem solving
Strong written and verbal communication skills
Good capability to use MS-office and Minitab programs

Nice To Haves

Six Sigma certification preferred
Experience in hi-volume production, Control Plans, PFMEAs, and process controls preferred

Responsibilities

Train production operators to perform inspections accurately in accordance with Standard Operating Procedures (SOPs)
Analyze samples from in-line returns and field returns, and report to headquarters if defects are determined to be caused by component-related issues
Lead comprehensive process investigations to improve process stability and capability for cell and module components/products, addressing issues from their root causes
Maintain close communication and collaboration with cross-functional teams including Production, Purchasing, and other departments
Communicate and present quality processes officially to relevant internal stakeholders to ensure understanding and compliance
Maintain and manage laboratory and testing equipment to ensure accuracy and reliability of test results
Monitor and continuously improve Statistical Process Control (SPC) systems to ensure consistent product quality
Conduct inspections and perform root cause analyses for non-conforming raw materials and finished products
Manage nonconforming components by marking with identifier labels, initiating indemnity claims, and requesting rework as necessary
Conduct surveillance audits for suppliers to ensure adherence to quality standards
Review and approve Production Part Approval Process (PPAP) submissions and manage changes in the 4M (Man, Material, Method, Machine) process
Identify defects during incoming inspections and take corrective actions promptly
Ensure work environments remain safe, organized, and efficient at all times
Support and promote a company culture centered on quality, open communication, collaboration, integration, and teamwork
Maintain cleanliness at the worksite in accordance with 5S3R Standards: - 5S: Sort, Set in order, Shine, Standardize, Sustain - 3R: Right Location, Right Quantity, Right Container
Perform other duties as assigned