Sr. Engineer M&S Finite Element Analysis

Faith Technologies • Menasha, WI

7d • Hybrid

About The Position

You’ve discovered something special. A company that cares. Cares about leading the way in construction, engineering, manufacturing and renewable energy. Cares about redefining how energy is designed, applied and consumed. Cares about thoughtfully growing to meet market demands. And ─ as “one of the Healthiest 100 Workplaces in America” ─ is focused on the mind/body/soul of team members through our Culture of Care. We are seeking a highly skilled FEA Analysis Engineer to support our research and technology (R&D) development programs and product development projects. The successful candidate will be responsible for conducting structural and thermal impact analysis of enclosures and components under various stresses, loading conditions, and heat rejection of electronic components. Key responsibilities include supporting the design of power distribution enclosures, data center enclosures, switchboards, and battery packs, ensuring robust solutions that optimize material and cost. You will use modeling and simulation to optimize battery pack design and reduce the potential for flaws to guide the build of physical prototypes. The ideal candidate will have strong analytical skills and experience in finite element analysis (FEA) to support initial concepts, prototype design, and manufacturing. The job description and responsibilities described are intended to provide guidelines for job expectations and the employee's ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate. Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time other than the TN1 Visa (Canadian). #LI-HYBRID How Does FTI Give YOU the Chance to Thrive? If you’re energized by new challenges, FTI provides you with many opportunities. Joining FTI opens doors to redefine what’s possible for your future. Once you’re a team member, you’re supported and provided with the knowledge and resources to achieve your career goals with FTI. You’re officially in the driver’s seat of your career, and FTI’s career development and continued education programs give you opportunities to position yourself for success. FTI is a “merit to the core” organization. We recognize and reward top performers, offering competitive, merit-based compensation, career path development and a flexible and robust benefits package. Benefits are the Game-Changer We provide industry-leading benefits as an investment in the lives of team members and their families. You’re invited to review the full list of FTI benefits available to regular/full-time team members. Start here. Grow here. Succeed here. If you’re ready to learn more about your career with FTI, apply today! Faith Technologies, Inc. is an Equal Opportunity Employer – veterans/disabled. Click here to return to the FTI Careers Page Click here to view all current FTI job offerings Faith Technologies Incorporated (FTI) is a dynamic organization comprised of construction, engineering, manufacturing and renewable energy experts. We create success for our partners and team members through innovation and expertise, rethinking how energy is designed, applied and consumed and providing solutions that go beyond the ideas of today. With expertise across all our brands – Faith Technologies®, EnTech Solutions™ and Excellerate® – we are one connected company, bringing our partners’ visions to life to ensure a sustainable future. FTI participates in E-Verify; please review the E-Verify Participation and Department of Justice, Immigrant and Employee Rights Section (IER) Right to Work posters to review your legal rights and protections as a prospective employee: E-Verify Participation Poster (English/Spanish) IER Right-to-Work Poster (English/Spanish)

Requirements

• Bachelor’s degree in Mechanical Engineering or related field.
• 5+ years of experience in FEA modeling
• Proven experience in finite element analysis with use of Ansys, Abaqus, COMSOL or similar software
• Strong knowledge of static and dynamic structural analysis, material strength, and failure modeling for different classes of materials
• Knowledge of CAD design software such as AutoCAD, SolidWorks, or similar
• Familiarity with renewable energy systems, including solar, wind, power conversion, and energy storage systems and containers
• Familiarity with power distribution enclosures including UPS, switchboards, batteries, and power electronics
• Strong analytical and problem-solving skills to interpret simulation results
• Ability to effectively communicate technical findings and collaborate with cross-functional teams

Nice To Haves

• Graduate degree in Mechanical Engineering or relevant field
• Experience modeling renewable energy systems, including solar, wind, power conversion, and energy storage systems and containers
• Experience modeling power distribution enclosures including UPS, switchboards, batteries, and power electronics
• Strong understanding of related regulatory frameworks and industry standards related to the relevant energy technologies: Microgrid, Power generation, and Energy storage.

Responsibilities

• Structural and thermal impact analysis of power distribution enclosures, switchboard enclosures, data center enclosures (including components like panels, mounting brackets, busbars, wiring, circuit breakers) and battery energy storage systems
• Modeling of enclosures to simulate loading conditions (loading, transporting, environmental conditions) and mechanical stress to identify potential weaknesses in the design and optimize structural integrity before physical prototyping
• Simulate and predict the potential for fatigue failure in a component or structure due to repeated thermal cycles, heat rejection of electronic components, and mechanical stress
• Model the temperature distribution within the structure or battery pack under different thermal loading conditions including heating and cooling cycles
• Optimization of modular enclosure designs (switchboards, UPS, battery pack) to reduce material weight and cost and improve overall robustness and safety

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level