Sr. Design Engineer, Modular Process Equipment

AIRCO•New Britain, PA

4h•Onsite

About The Position

AIRCO is a world leader in carbon conversion technology, paving the way to global energy security by transforming CO₂ into a valuable resource. Its proprietary AIRMADE™ Technology is an adaptable platform that allows any industry to efficiently produce high-demand, fully-formulated synthetic fuels from waste CO₂ and hydrogen. The company has commercial partnerships with airlines including JetBlue and Virgin Atlantic, amongst others, and has been awarded multiple government contracts, including with NASA and the United States Department of Defense's Defense Innovation Unit. The company has received industry recognition through awards such as Time Best Inventions, Inc. Best in Business, Fast Company World Changing Ideas, and the XPrize for Carbon Removal. AIRCO’s many accolades include winning the prestigious Green Chemistry Challenge Award from the Environmental Protection Agency in October 2023, an award given to organizations that reinvent processes to reduce the generation of hazardous substances and byproducts. AIRCO was also declared a winner for the World Economic Forum UpLink Sustainable Aviation Challenge, which accelerates the development of promising technology pathways that enable widespread uptake of SAF. We are seeking a Senior Design Engineer to join our Engineering Team. This position will lead the design of modular units for synthetic fuels and chemicals, develop process simulations, PFD and P&IDs, deliver equipment sizing of process equipment and piping and integrate mechanical, process, electrical, instrument and control systems designs for compact units. This role works with cross functional engineers to adapt the process design to smaller scale modular/containerized units and deliver compact design efficiency in terms of operability, safety, and maintainability. This role is based in New Britain, PA

Requirements

BS Degree in Chemical, Mechanical Engineering, Industrial Design, or a related field
10+ years of system design and integration experience on chemical reactors, separation columns, heat exchangers, high pressure storage vessels, rotating equipment, etc. for smaller scale modular/containerized units
Conceptual process design and Process Flow Diagram development
Experience with process simulators like Aspen Plus, Aspen HYSYS etc.
P&ID development and detailed design experience in prior jobs
Experience in CAD software, such as AutoCAD, SolidWorks, and 3D models
Knowledge of ASME codes, API standards and NBIC regulations, such as ASME Section VIII Div1 & 2 codes, API 650/620, API 579 and other industry codes and standards typically used in process equipment design. Knowledge of US local regulations (CFR, etc.) is a plus.
Familiarity with process safety design for handling hazardous chemicals, and experienced with HAZOP methodologies
Field experience in plant operations and/or construction, ability to analyze and solve technical problems during the design and fabrication process
Attention to detail with a focus on accuracy and precision in design and fabrication
Ability to effectively communicate and collaborate with various stakeholders, including designers, engineers, and operations staff
Understanding of field level electrical, instrumentation, control and automation system
Understanding of construction and fabrication feasibility, piping and equipment layout, hydraulics, stress analysis, welding, and structure design calculations
U.S. Person status required (U.S. citizen or U.S. permanent resident)

Nice To Haves

Experience in Industrial Gases, Chemical Manufacturing, Oil & Gas, or Refining and Petrochemical Industry is highly desirable

Responsibilities

Create and refine detailed designs for modular systems, including PFDs, P&IDs, material selection, and equipment design
Execute equipment design, calculations, and drawings reviews while considering cost, performance, safety, and reliability
Adapt larger plant equipment design to innovative, smaller modular and containerized units
Maximize compact unit design efficiency by integrating systems design such as process, mechanical, electrical, instrument, and control systems without compromising safety, operability, and maintainability
Collaborate with various teams, including cross functional engineers, designers, and operations staff, to bring modular designs from concept to life
Identify and resolve issues during the fabrication and project execution phases
Create and maintain documentation, including design specifications, fabrication drawings, and testing protocols
Partner with program/project manager to manage timelines, budgets, and scope

Benefits

Comprehensive Health Benefits
Full coverage for employee base premiums on health, dental, and vision insurance.
70% coverage for spouse and dependent base premiums.
Choose between base plans or enhanced options to fit your needs.
Health Savings & Flexibility
Access company-sponsored HSA and FSA accounts to save on healthcare and dependent care expenses.
Income Protection & Insurance
Company-paid Short-Term Disability insurance.
Optional Long-Term Disability and Life Insurance plans.
Time Off & Leave
Flexible and generous paid time off, including national holidays and sick leave.
Paid family leave to support you during important life moments.
Retirement Savings
Tax-deferred 401(k) plan with a 3% company match to help you invest in your future.
Commuter Benefits
Pre-tax savings on transit and parking, plus monthly company contributions.
Additional Perks
Ancillary benefits through Sequoia, including pet insurance and financial wellness programs.
Employee wellness program to support your well-being. Inclusive of Wellhub & One Medical.
Company-sponsored events and programs that promote an inclusive and values-driven workplace.
In person weekly catered lunch every Wednesday.