Solar Array Manufacturing Engineer- Midland, TX

ZP Group•Midland, TX

44d•$85,000•Onsite

About The Position

Zachary Piper Solutions is seeking a skilled and driven Solar Array Manufacturing Engineer to support the production of photovoltaic (PV) solar arrays for a leading Aerospace organization in Midland, TX. This role is focused on precision microelectronics-style manufacturing, specifically the interconnection of solar cells using advanced bonding and welding technologies.

Requirements

Bachelor's degree in Mechanical, Electrical, Manufacturing Engineering, Materials Science, or related field
Minimum 3 years of hands-on experience in solar array manufacturing, wire bonding, or microelectronics assembly
Proven expertise with Hesse ultrasonic bonding and Amada resistance welding systems
Strong understanding of PV cell interconnect design and space-grade component handling
Familiarity with cleanroom operations, ESD controls, and aerospace quality standards (IPC-A-610, J-STD-001, NASA, ESA)
Excellent problem-solving, documentation, and process optimization skills
Ability to work independently and collaboratively in a high-reliability production environment
Willingness to relocate to Midland, TX and commit to a full-time, on-site schedule
Must be eligible to work in the United States and pass a background check

Responsibilities

Operate and program Hesse ultrasonic wire bonders for fine wire solar cell connections
Operate Amada resistance welders for bus bar and interconnect welding
Develop and optimize cleanroom assembly processes (tabbing, stringing, panel builds)
Troubleshoot defects using root cause analysis and implement corrective actions
Create and maintain process documentation, work instructions, and inspection criteria
Train technicians on ESD protocols, safety procedures, and precision handling
Conduct quality inspections aligned with aerospace standards (NASA, IPC, ECSS)
Collaborate with design engineers to improve manufacturability and throughput
Drive continuous improvement initiatives to support high-volume, high-reliability output